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Is Air Assist For A Laser Engraver Worth It?

Aug. 19, 2024

Is Air Assist For A Laser Engraver Worth It?

What Does Air Assist Do For A Laser Engraver?

Laser engraving technology provides a rapid and precise method to cut materials, but it comes with inherent challenges. The laser engraver air assist addresses these issues: 

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1. Improved Quality 

During laser cutting, the material undergoes burning to achieve engraving or cutting. This action can leave behind unwanted deposits on the surface, which affects the final appearance. The air assist laser cutting technique blows away these particles as they form. This results in fine, smooth, and quality cuts. 

2. Reduce Charring

Laser operations on wood often result in burnt marks around the cut. This blackened, partially burnt region is termed &#;char&#;. However, when a stream of compressed is thrown along with the laser, it prevents the laser from burning those adjacent areas, reducing charring. 

Related reading:

How to avoid burn marks when laser engraving wood

3. Safeguards the Laser Lens 

The air assist mechanism efficiently clears away the smoke and debris produced during the laser&#;s operation. This action keeps the laser head lens free from contaminants and enhances its longevity.

4. Pristine Finish

The compressed air rapidly cools the surface being cut, preventing any warping or color changes caused by excessive heat. This ensures the end product has crisp lines, detailed patterns, and a flawless surface.

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Test Results with xTool Air Assist Set 

The advantages of the air assist for laser cutting aren&#;t just theoretical; they&#;re backed by tangible results. Our users have conducted several tests with the use of the xTool D1 Pro air assist set:

1/4 Inch Plywood Cutting Test:

One of the xTool users performed a test with and without the air assist set on D1 Pro; significant improvements were observed. Without air assist, the laser couldn&#;t cut entirely through the material. But with the air assist module, using identical power and speed settings, the laser achieved a full cut.

1/2-inch Plywood Engraving Test:

Another test was conducted on ½ inch plywood. This time the wood was engraved. Engravings with the air assist had less soot and overburn.

Wooden Project Cut Outs / Churring Effect:

Another community member tested out the air assist for wooden cutouts. The results were drastic. It was observed that the pattern on the wood after cutouts was much cleaner without burning marks. 

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