10 Questions You Should to Know about All-plastic Valve

Jan. 06, 2025

Top 10 questions you should ask when purchasing a ...

Automatic control valves, much like everything else we purchase these days, are not all created equal. Some fall into the high quality bracket with pricing to match, while others hover closer to the lower quality and price sensitive end of the scale. Unfortunately, when evaluating control valve prices, it is not always clear what you are being offered and what standards the valve actually meets. Here are a few questions to consider and ask the supplier to ensure you get years of trouble free operation that lasts longer than it takes the sales person to drive out of your parking lot!

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Q 1 What materials are being used?

Make sure you know what the different components of the valve are made of, as this will certainly affect the life of your valve, specifically:

Body Material &#; is the valve body cast iron or ductile iron? Traditionally valves were cast iron but ductile iron has become the new standard due to its superior physical properties that are much better at weathering the elements.

Body Coating &#; Most of the world insists on fusion bonded coating of a valve, inside and out. Unfortunately here in North America, that is not always requested. This just makes common sense for valves that are constantly wet and sit in locations that are not always dry and pristine. A valve should last for many years, so insisting on a coated valve is a wise choice.

Seat Material &#; bronze is typically the common material for seats but over time, depending on water quality and velocities, bronze wears resulting in the need for replacement. This is time consuming and expensive as seat replacement requires a complete disassembly of the entire valve. Ideally go for stainless steel.

Valve Internals &#; Most valve manufacturers utilize stainless steel for their valve stems. Make sure that you ask what grade of stainless you are getting as not all stainless steel is created equal. 316 SS is always the best choice because it is harder and least likely to corrode.

External Fasteners &#; Over time valves experience condensation or flooding and this can play havoc with coated studs or bolts. There is nothing worse than trying to remove heavily rusted studs out of an old valve to perform maintenance. Request stainless steel fasteners as this will ensure that bolts will be removable at any age.

Q 2 Does the valve supplier fully understand your application?

Too frequently a specification will be requested and a valve is supplied that is simply the wrong valve for the job. It may also be the case that there is just a better solution. Ensure you give your valve supplier all the necessary pressure and flow details including details of the actual application and what you want this valve to do. Having the wrong valve for the wrong application, at best case will result in a significantly shorter life and worst case, a malfunction that can result in destruction of the valve and other parts of your water distribution system.

Q 3 Will this new valve fit into my existing piping layout?

Don&#;t be tempted to just stay with brand X because that is the valve you may be replacing and has the same lay lengths. Most manufactures can be quite innovative on providing solutions to combat varying lay lengths so explore all of you options rather than just settling because you think it may be easier.

Q 4 Do you need specialty tools for maintenance?

Nobody wants to have to carry around a specific tool that only performs one task. Ensure that your valve can be maintained with everything you would carry in regular tool kit. Some valve manufacturers require specialized seat removal tools, or vice jaws installed with copper jaws to protect valve stems. While these are great ideas, they are certainly not things that the average operator has in his toolkit.

Q 5 Will your personnel receive complimentary factory qualified training?

Control valves are not so difficult to understand and once taught, most operations personnel can easily perform maintenance. Ensure that you will not be reliant on the additional cost of having to bring out a factory person every time your valve requires maintenance. Request that a factory-trained representative is on site when the valve is commissioned. This will allow your operators to be schooled in the regular maintenance needs, know what to look for if things go awry and how to start up a valve in a new system or after service. Simple tricks like removing air out of the pilot system are valuable lessons to see in practice.

Q 6 Does your valve have a solid warranty?

These days having a product with the long term back up of the factory is important. Three years should be the standard to ensure there are no manufacturing faults.

Q 7 Can I make changes to the valve if required

Having a valve &#;expansion ready&#; for the future can save you money and make your decisions a whole lot easier. For example, can you add a limit switch or a position indicator easily? Or, if you need to move the pilot system to the other side of the valve, can you do it, or is it not possible because the valve body does not have the required connections? Things always change and a flexible valve gives you more options to keep your now perfect valve, perfect down the road.

Q 8 Does your valve meet industry standards?

There are third party accreditations that ensure your valve was built to the correct specifications. For example; NSF 61, WRAS, UL/FM, AWWA, ISO et.al. They are important because they ensure that the valve has been built to a given standard so the user can be assured they meet approval for such things as low lead content, bacterial growth tests, functional tests etc.

Q 9 Do you have local and factory support?

Make sure there is someone in the area that is factory trained and available to come out and assist when you have questions or problems. This sounds like a given but it&#;s best to ensure the local agent will in fact be there for you when you need him. When a valve fails, timing is usually of the essence so you should know whom to call prior to such an event.

Q 10 Is the valve solution offered able to handle future needs?

In the world of &#;low bid wins&#;, a supplier may be tempted to squeeze as small a valve as possible into the application in order to reduce price. Make sure that the offered solution will supply your needs for the foreseeable future without the burden and additional cost of having to change a valve in a couple of years.

10 Tips for Selecting a Miniature Check Valve | ISM

Introduction

This post is about inline direct-acting miniature check valves. These are not pilot-operated valves. Instead, they use a simple flexing or moving part, the sealing element, to prevent backflow. The force of the media (gas or liquid) flowing in the system pushes against the sealing element to open the valve (downstream flow) or close the valve (upstream flow) with or without the aid of an internal spring.

Miniature check valve applications

General miniature check valve applications:

Prevent accidental spills or atmospheric releases
Protect purified flow from backflow contamination
Protect sensitive equipment from backflow damage or contamination
Prevent crossover flow between systems with unequal line pressures
Allow complex systems to work correctly by guaranteeing one-way flow
Maintain pump priming by holding liquid within a system or pipe after a pump has shut off

1. Choosing a Cracking Pressure

Choose a check valve cracking pressure that is close to but below the full flow pressure of the system design. Full flow pressure is the pressure created by normal operating conditions, and it should be higher than the cracking pressure. This choice of cracking pressure ensures that the check valve fully opens and provides maximum flow through the valve when needed.

Check valves with flexing rubber sealing elements

Unlike free-floating diaphragm check valves, flexing diaphragm check valves require a higher positive downstream pressure across the valve to open and provide flow. Flexing diaphragm, duckbill, and umbrella check valves use the physical properties of elastomers (rubbers) and the valve's design to create resistance to downstream flow through the check valve.

Engineering this cracking pressure involves choosing the elasticity of the elastomer or rubber, the amount of squeeze applied when assembled (seal preload), and the rubber's thickness in the section of the valve that flexes.

The particular case of duckbill check valves

Low pressure, low flow applications such as medical tubing sets use miniature duckbill check valves. This choice is because duckbills are extremely sensitive to pressure or flow fluctuations, and they:

Seal around trapped solids
Have very low resistance to flow
Have very low cracking pressures
Provide tight reseal at low flow rates and low differential pressures

Check valve cracking pressure, especially for the range of applications that use different miniature check valve designs and materials, is a relatively complex subject. Find out more details about check valve cracking pressures and how they relate to check valve design.

2. Maximum Working Pressure

Maximum working and backflow pressures

Both internal media pressures and external environmental pressures affect check valve performance. Be sure the manufacturer's recommended operating pressure range, maximum backflow pressure, and burst pressure work for the application.

Maximum operating pressure is the maximum internal pressure a check valve is exposed to during normal operating conditions.

It is also essential to know the maximum backflow pressure expected in the application. The internal mechanism of a check valve will have limits to the amount of backpressure it can handle without damaging internal parts.

A check valve's burst pressure will be higher than both its maximum backflow and operating pressures.

3. Maximum and Minimum Operating Temperatures

Media temperatures and environmental temperatures affect check valve performance. Choose a check valve with a known working temperature range appropriate for your application because the valve likely contains internal components made of different materials than the valve body.

Just because a check valve is metal doesn't mean temperature won't be an issue. Many metal check valves use rubber seals. Also, all polymers have significantly higher thermal expansion coefficients than metals.

4. Reseal Pressure

Reseal pressure, spring-loaded check valves and bubble-tight seals

Spring-loaded check valves are used&#;because they can&#;provide a&#;positive seal. In most cases, spring-loaded valves will reseal at pressures below the cracking pressure. But if you need a check valve that reseals with no detectable backflow, be sure the cracking pressure and system backflow pressure together are enough to create a bubble-tight seal.

Low-pressure applications and reseal pressure

Generally, spring-loaded check valve reseal pressures tend to be about 20% lower than their cracking pressure.

Spring-loaded check valves with cracking pressures lower than 3 to 5 PSIG will likely require additional backpressure to create bubble-tight seals. For example, a 1/3 PSI cracking pressure check valve may need as much as 20 PSI backpressure to create a bubble-tight seal.

If your low-pressure application cannot tolerate any backflow and requires a bubble-tight reseal, consider putting two spring-loaded check valves in series. These are usually called dual or double check valve backflow preventers.

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Adding a second check valve in line with the first changes the working interaction of the valves to provide a reseal pressure that is essentially 0 (zero) PSI across the valves.

Two spring-loaded plastic check valves in series

5. Body and Seal Materials

Check valve components

Check valves include multiple components possibly made of a variety of materials. Please make sure all check valve components are compatible with the fluids or gases flowing through them.

Check valve components may include some or all of these:

Seal
Body
Spring
Valve seat
Connections
Sealing element

Metal versus plastic check valve bodies

Metal check valves

Higher burst pressures
Lower thermal expansion
Greater stress resistance
Better shock pressure resistance
Able to handle higher temperatures
Plastic check valves
Lower cost
Lighter weight
Longer service life
Less prone to leaking
Better corrosion resistance
Better resistance to cavitation
Broader chemical compatibility

6. Flow Capacity and Efficiency

Check valves flow capacity

Flow capacity is the flow volume that can pass through a check valve at a minimum pressure high enough to open the valve fully. Manufacturers usually provide the flow capacity of their check valves.

Oversized check valves have a flow capacity that is too high for much of a system's normal operating pressure range and will not fully open. This oversizing creates unnecessary pressure loss across the valve. The resulting flow will also be more turbulent, which causes premature wear to the valve's internal parts and reduce its working life.

Undersized check valves create unnecessary flow restriction and pressure loss across the valve. This undersizing reduces system efficiency. A simple guideline for estimating check valve size is to choose a valve that provides the system's maximum required flow rate when the valve is between 20% and 80% open.

Check valve flow efficiency

The interior flow path and the smoothness of the surfaces exposed to the media flow affect flow efficiency. Internal valve flow paths through check valves can be optimized for improved flow efficiency. Generally, the inner walls of plastic check valves tend to be smoother and offer less resistance to flow than metal check valves.

If the flow coefficient (Ck or Kv) is available for a comparable check valve, choose the valve with the highest number, the highest flow coefficient. The valve with the highest flow coefficient will have a lower pressure drop across the valve.

If practical, use flow calculations to size your check valve properly. Keep in mind that modeling flow can be complex. It may be necessary to test one or more selected check valves to optimize system performance. You can request check valve samples from ISM by using the &#;Request Sample&#; tab of the valve&#;s landing page on our website.

7. End Connection Types

The most common miniature check valve connection types

Push-in
Threaded
Hose barb
Luer taper
Compression

Many miniature check valve series are available in mix-and-match connector type combinations such as hose barb by thread, compression by hose barb, and so on. Check valve customization can ensure getting the connections you need.

Threaded connections

NPT (National Pipe Tapered) thread and UNF (United Fine Thread) threaded connections are the most common. These are usually offered in all three flavors: male by male, female by female and male by female, including male by female downstream and female by male downstream.

UNF are parallel or straight threads and require rubber gaskets, O-rings, or bonded seal washers to create leak-tight seals. Many check valve series are available with UNF thread options because some applications and industry standards require tight, fine threads.

Accurately determine the thread type needed. Threaded connections need to match for both mechanical strength and leak-tight seals.

8. Check Valve Orientation

Spring loaded check valves

Because spring force and not gravity closes these check valves, they can be used for horizontal and vertical installations. In vertical installations, the weight of the fluid above the valve should factor into calculations for choosing cracking pressure.

For upward flow installations, the force of the fluid's weight works in combination with the sealing force of the spring. In downward flow installations, the force of the fluid's weight works in opposition to the sealing force of the spring.

No-spring check valves

No-spring check valves with poppet, ball, piston, and similar sealing elements are generally intended for horizontal installation. They can also be used in vertical installations with upward flow if the force of gravity on the sealing element is enough to create the appropriate seal. This seal will most likely not be bubble tight. In liquid handling applications, keep in mind that the fluid's weight in the vertical run above the valve will add additional force holding the check valve closed. In low-pressure applications, fluid density and viscosity also affect cracking pressure and reseal quality.

Plastic diaphragm check valves Low-pressure plastic diaphragm check valves usually function correctly in any orientation in vacuum applications and when handling gases. Keep in mind, installing these check valves in long vertical fluid-carrying runs should probably be for upward flow only. The force of the fluid's weight acts to hold the check valve closed. A viscous or dense liquid tends to increase the cracking pressure of the valve and reduce its ability to reseal when there is backflow.

9. Maintenance

Miniature check valves and installation clearance

Give some consideration to the possible maintenance challenges to replacing or repairing miniature check valves. These check valves are often installed in applications where space limitations can make them difficult to service. When valve design allows for miniature check valve repair, repair requires removing it from the flow line. Fortunately, when properly chosen and installed, direct-acting check valves are notably durable and maintenance-free.

10. Flow Direction

Flow direction and valve markings

Proper check valve function always requires installation with the correct orientation to flow. Be sure you know the flow direction in the system before installing the check valve. Most check valves come with flow direction indicated by an arrow or similar marking on the valve body.

Customized check valves tend not to have flow direction indicated on the valve bodies. Instead, rely on paperwork or attached tags that come with the valves. Packing lists and invoices should include a clear indication of these valves' flow direction.

Conclusion

These ten tips for choosing a check valve should make finding the suitable miniature check valve for your application easier. Keep in mind that good customer support includes before-sale consultation and support. Sales representatives have a wealth of experience to draw on. This hands-on knowledge and other resources like material chemical compatibility guides should make even the most challenging application requirements easier to solve.

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