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3 essential issues when you buy in a plastic bag making ...

Dec. 16, 2024

3 essential issues when you buy in a plastic bag making ...

how to choose a good plastic bag making machine manufacturer? Changes in the price trend of plastic bag making machines in the five years, and Strong demand for plastic bag making machines in Pakistan, South Africa, and India.

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Table of Contents:

Introduction

This article will explore three essential issues. The first topic is based on my past 25 years of market purchasing experience. I suggest that every purchaser should carefully evaluate 5 basic points when purchasing a plastic bag making machine and related auxiliary equipment. The second is about the latest market overview that I think you must know when you buy in a plastic bag making machine. The third topic is about the three most popular emerging market countries in the past 10 years in the plastic bag making machine procurement market. Considering the referenceability of this article in the next 20 years, I try my best to discuss the content of the article from the most objective perspective, and then establish a set of formulas to help every purchaser complete a high-efficiency purchase in the next 20 years . When illustrating the concept in this article, I will use well-known manufacturers in this field, Hudson-Sharp, S-DAI Industrial, and Mamata Machinery as cases. With the characteristics of these three manufacturers and the contents of the official websites of the three manufacturers, I believe it will help you to better understand the concepts I discuss in each paragraph.

(1) How to choose a nice plastic bag making machine manufacturer :

Choosing the right plastic bag making machine manufacturer is crucial for the successful and efficient operation of your business. Here are some key factors to consider when selecting a manufacturer:

  • Reputation: Look for a manufacturer with a good reputation in the industry. Check online reviews, testimonials from other customers, and their track record.
  • Quality: Ensure that the manufacturer uses high-quality materials and parts for their machines. Ask for details about their manufacturing process and certifications.
  • Customer service: A good manufacturer should have excellent customer service and support. They should be responsive to your queries and able to provide technical assistance when needed.
  • Price: Compare prices from different manufacturers while keeping in mind that the cheapest option may not be the best quality.
  • Customization: If you have specific needs for your plastic bag making machine, choose a manufacturer that can customize their machines to suit your requirements.

Overall, it is important to do thorough research and due diligence when selecting a plastic bag making machine manufacturer.

In many different industries, there will be opportunities in any industry that require the production of special-sized plastic bags. However, there is no absolutely correct process that can be used to find the best plastic bag making machine manufacturer, but I am sure that in the future there will be a core competitiveness condition among manufacturers, which is more competitive than price, customer service , quality management are more important, that is, a higher degree of customized manufacturing capabilities. In the field of plastic bag converting machine and peripheral equipment, the manufacturer known for its customized design and manufacturing capabilities must be S-DAI Industrial in Taiwan. With more than 35 years of experience in customized manufacturing, S-DAI Industrial can design machines of any specification to manufacture plastic bags of special sizes and configurations to meet the needs of computer chips, mobile parts, and automobile industries. Regarding the customized design that S-DAI Industrial company can provide on the plastic bag making machine and related equipment, you can click the link above to go to their official website for more details.

(2) Changes in the price trend of plastic bag making machines in recent five years :

Over the past five years, the price trend of plastic bag making machines has been influenced by several factors. Fluctuations in raw material prices, changes in demand, and technological advancements have all played a role.

In general, the price of plastic bag making machines has been trending downwards due to increased competition among manufacturers and advancements in machine automation. Additionally, improvements in design and development have led to better performance and efficiency, making them more cost-effective.

However, there have been instances where the price of plastic bag making machines has increased due to factors such as changes in regulations or increases in raw material prices.

Overall, the price trend of plastic bag making machines is subject to ongoing changes and is influenced by various factors. It is important to stay up-to-date with industry trends and conduct regular research to ensure that you are getting the best value for your investment. The manufacturer that is best able to make cheap and affordable plastic bag making machine at low cost is Mamata Machinery located in India. Due to the pursuit of the lowest price in the Indian local market, Mamata Machinery is encouraged to continuously try to develop various types of plastic bag machines at the lowest cost. Relying on the price advantage, they have been the market leader in the world&#;s low- and medium-priced plastic bag making machines in the past 10 years. The biggest breakthrough of this company in the past 5 years is the technological manufacturing that allows the machine to have both low-cost and high-quality production benefits. If you want to know more about the development history of Mamata Machinery, it is recommended that you visit the about-us page on Mamata Machinery official website.

(3) Strong demand for plastic bag making machines in United States, America, the Middle East, Turkey, South Africa, Pakistan and India :

In recent years, there has been a significant increase in the demand for plastic bag making machines in United States, America, the Middle East, Turkey, Pakistan, South Africa, and India. This surge in demand can be attributed to several factors:

  • Increase in population: These countries have seen a rise in their population, which has led to an increased demand for plastic bags.
  • Economic growth: With growing economies and increasing disposable incomes, more consumers are able to afford plastic bags.
  • Environmental factors: These countries are facing overwhelming plastic waste, leading to an increased demand for biodegradable plastic bags.
  • Government initiatives: Several government initiatives in these countries have been implemented to reduce the use of single-use plastic bags, making the demand for biodegradable bags higher.

Overall, the demand for plastic bag making machines in these countries is expected to remain strong in the coming years as efforts to reduce plastic waste continue.

Manufacturers can capitalize on this trend by producing eco-friendly, biodegradable bags to meet the needs of these markets. In the field of plastic bag making machines, the only brand that can compete with S-DAI Industrial is Hudson-Sharp, a well-known American manufacturer. This manufacturer is not only the pioneer of numerous machine models, but also a pioneer in the production technology of biodegradable plastic bags. Because the United States is the country leading the plastic restriction policy, Hudson-Sharp has invested a lot of research and development costs in the experiment of biodegradable plastic raw materials more than 10 years ago. If you want to know more about the latest news of this world-renowned manufacturer on plastic bag making machine, it is recommended that you visit the home page of Hudson-Sharp on CMC | A Barry-Wehmiller Compan official website.

Conclusion

Before purchasing any expensive equipment and machinery, it is very important to understand the market status, price trends and customization possibilities of the product. Plastic bag manufacturing machinery and equipment is a very professional and oligopolistic field, and there are only a few fixed excellent manufacturers in the world. However, each manufacturer has its own application field, for example: S-DAI Industrial is a well-known specialist in mailing and courier bag making machine. Mamata is well-known in the manufacture and design of garbege bag making machines. Hudson-Sharp&#;s manufacturing in littie pouch bag making machine is affirmed by many food factories. From the video below, you can learn about S-DAI Industrial&#;s high-speed and stability in the courier bag making machine process, as well as the reliability of Hudson-Sharp&#;s general-purpose plastic bag manufacturing machinery. The texture and reliability of machinery can be felt by our eyes.

@S-DAI Industrial&#;s courier bag making machine

@Hudson-Sharp&#;s side sealing machine

After you can understand the current status of the industry, price trends, and customization possibilities, you should find the professional manufacturer that is most recognized by the market in the application field to which your company belongs.

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Things to take note before buying a packaging machine

Purchasing a packaging machine can allow a business to increase production operations with cost savings in the long run. With the correct specifications, the machines can increase the efficiency of the overall production line and reduce lead time. However, packaging machines is a huge investment that requires careful decision-making. This article will explore the critical factors to consider before purchasing a packaging machinery.

Understanding the Packaging Requirements

What are the pain points that are needed to be solved with new machinery? Here are some questions to ask before narrowing down a selection:

Dependability: Does the packaging machine be required to operate 24/7? Or a semi-automatic bagging machine with one operator to manage the flow? Although many modern machines can multi-task, a business model can change in the long run to meet market opportunities. Don&#;t decide on the latest all-in-one machine because of its specifications, but talk to different suppliers to gauge what works for the business.

Speed: Speed rates are measured by how many bags per minute (bpm). Does the production line need three times the speed to meet the demand? Plan with forecasted sales for the next five years to determine the purchase requirements to support the targets. For example, a vertical form fill seal packaging machine can pack 100 bags of food or non-food products per minute. A point to note is that the quicker the output and quality of the machine, the more investment is required.

Product Specifications

What are the dimensions of the item? Are the products powder, liquid, or solid? The right packaging machinery should first meet the requirements of the products. In addition, consider what packaging materials will be used with the machines. An example of the packing of granular items such as coffee beans or pet food is purchasing a linear compact premade pouch machine instead of a liquid-and-paste packaging machine.

For products packed in different styles, opt for a flexible packaging machine that allows configuration to meet different bag requirements. For preventive damage, use secondary packaging to hold products together, such as paperboard cartons and air pillow packaging. We will share more on the different types of bags below:

Pillow bags: Also known as centre seal pouches, they are the most common packaging method due to their economical and flexible form, and it is easily customisable. It is commonly used in food industries.

Sachets: Also known as 4-side seal pouches, they are an economical leak-proof product that is slim and compact. They are often used for liquid and powder items such as coffee and snacks.

Gusset bags: A gusset is similar to a pillow bag but with more capacity. Bottom gusset pouches are more popular as they can stand upright on a shelf. They are also oxygen and moisture-resistant.

Key Features to Look Out For

When investing in a packaging machine, it&#;s crucial to evaluate its features thoroughly to ensure it meets specific operational requirements and offers long-term reliability. A machine&#;s features can significantly influence its performance, efficiency, and the overall quality of the packaging process.

Automation Levels

Understanding the automation levels is crucial when considering the right packaging machine for operations. Speed and efficiency can significantly affect production output and operational costs. Check the machine&#;s maximum packaging speed, often measured in packages per minute or hour.

Ensure that it aligns with production needs. A machine&#;s uptime (the time it operates without interruptions) is a vital metric. Higher uptime means less downtime for maintenance or malfunctions. Do also check the efficiency rate, which refers to the percentage of products packaged correctly without errors or waste.

Semi-automatic Machines: Often less expensive upfront but may require more labour over time, these require manual intervention for certain aspects of the packaging process. For instance, a worker might need to place items into the package while the machine seals it. They are suitable for businesses with lower production volumes or those that need flexibility for short runs or special products.

Fully Automatic Machines: Designed to handle the entire packaging process without manual intervention, from feeding the product to sealing and labelling. It is ideal for high-volume production lines where consistency and speed are essential. Typically, they involve a higher initial investment but can lead to labour and cost savings in the long run.

Installation and Space Requirements

How much floor space can the production area accommodate for new packaging equipment? Some machines may take up more vertical space, while others require a wider extension floor area. Allocate enough room for the production staff to move around easily without hazard issues. If the facility needs more space, consider outsourcing the supply chain via contract packaging. A machine&#;s physical attributes directly influence the space needed for installation and operation.

Before acquisition, measuring the allocated space is imperative to ensure the machine will fit comfortably. Account for additional space around the machine for maintenance, operation, and safety clearances. Understanding the machine&#;s weight is vital, especially if it&#;s to be placed on elevated platforms or requires reinforced flooring. Heavy machinery may also have implications for transport and installation logistics.

  • Electrical Requirements: Machines vary in their voltage and amperage demands. Ensuring that the facility&#;s electrical system can support the machine&#;s requirements is essential. Additionally, consider the need for backup power systems or surge protectors.
  • Pneumatic and Hydraulic Systems: If the machine operates using air pressure or hydraulic fluids, confirm that the necessary connections and systems are in place. This might include compressors for pneumatic systems or pumps and reservoirs for hydraulics.
  • Infrastructure Layout: Planning the layout for electrical, pneumatic, or hydraulic lines can help ensure efficient operation and ease of maintenance. Proper layout can also reduce potential hazards.
  • Temperature: Some machines may have specific operating temperature ranges to ensure optimal performance. Excessive heat or cold can affect the machine&#;s efficiency and lead to premature wear or malfunctions.
  • Humidity: Excessive moisture or dry conditions might influence the machine&#;s operation, especially if it handles sensitive products or materials. It&#;s important to maintain recommended humidity levels, possibly using dehumidifiers or humidifiers.
  • Cleanliness: Dust, debris, and contaminants can impact the packaging process, potentially damaging the machine or compromising the packaged products. Ensuring a clean installation environment, possibly with air filtration systems or regular cleaning schedules, can mitigate these risks.

Environmental and Sustainability Considerations

Many organisations take ESG matters seriously, requesting suppliers and distributors within their supply chain declare their ESG practices. Rather than being reactive to such policies, be proactive when purchasing and ensure keeping the environment clean by reducing waste output. The rotary compact premade pouch machine is known to reduce waste as they have an automated sensor detector to ensure goods are filled correctly.

Assessing the amount of energy a machine uses during its operation can offer insights into its efficiency. Machines designed with modern energy-saving technologies tend to consume less power. Features like sleep modes or automatic shutdown during inactivity can reduce energy usage. It&#;s essential to consider machines that optimise power usage without compromising performance.

  • Compatibility with Sustainable Materials: Some modern packaging materials are designed to be biodegradable or derived from renewable sources. Ensuring a machine&#;s compatibility with such materials is crucial for businesses aiming to be environmentally conscious.
  • Adaptive Technology: As packaging trends evolve, having a machine that can adapt without requiring extensive modifications is beneficial. This might include software updates or modular components that accommodate new materials or packaging designs.
  • Lifecycle Assessment: Considering the entire lifecycle of the machine &#; from manufacturing and operation to disposal &#; can offer insights into its overall environmental impact. Machines built with sustainability in mind tend to have a lower environmental footprint throughout their lifecycle.

Safety Measures

All machinery comes with inherent risk, and it is recommended to do a risk assessment to ensure the safety of employees and their working environment. To create a safe space, go through all the safety measures with the packaging vendor. Protect employees and minimise workplace accidents with workplace safety equipment.

  • Emergency Stop Buttons: These allow operators to immediately halt the machine&#;s operations in case of an issue.
  • Guarding and Interlocks: Protective barriers and interlocks prevent access to moving parts, reducing the risk of injury.
  • Safety Compliance: Ensure the machine meets or exceeds local and international safety standards. Certifications from recognised bodies can be an indicator of a machine&#;s safety features.
  • Operator Alerts: Features like alarms, warning lights, or buzzers can notify operators of malfunctions or potential safety issues.

Cost of a Packaging Machine

Aside from the initial cost of the investment, there are other long-term costs to consider, such as maintenance and operation fees, labour, electricity consumption, and depreciation. Identify the budget for the packaging machine and whether to pay entirely in cash or instalments.

Leasing the asset allows more cash flow for the business but would increase overall costs with the additional interest rates by the end of the lease. Arrange for the vendor representative to visit the production area and analyse the packaging line for them to make the best recommendation.

  • Machine Type and Size: Basic machines, or those designed for smaller operations, are less expensive than complex or larger-scale equipment.
  • Features and Customizations: Advanced features, automation levels, or custom modifications can significantly increase the purchase price.
  • Infrastructure Modifications might include electrical upgrades, reinforced flooring, or additional ventilation systems.
  • Professional Installation: Depending on the complexity, you might need specialists to install and calibrate the machine.
  • Energy Consumption: A machine&#;s energy efficiency can impact monthly utility bills.
  • Materials: The cost of packaging materials, especially using specialised or sustainable options.
  • Labour: Consider the manpower needed to operate and supervise the machine. Automated machines reduce labour costs but require specialised oversight.
  • Initial Training: Staff might require comprehensive training when the machine is installed.
  • Ongoing Training: Additional training might be necessary if staff turnover occurs or the machine is upgraded.

Obtain quotes from different vendors and review various types of packaging machines that best meet operational requirements. Review each step carefully with detailed research before buying a packaging machine.

Find out if the packaging vendor has an after-sales service team to assist with all related queries after the purchase, such as organising training for the staff to operate the machine efficiently, emergency maintenance, or availability of spare parts to ensure the machine works optimally.

Conclusion

Purchasing a packaging machine is a significant investment that requires careful consideration of various factors. From understanding specific packaging needs and the machine&#;s features to considering environmental implications and cost dynamics, every aspect plays a pivotal role in ensuring the right choice.

Stream Peak specialises in providing a range of automated packaging machines tailored to fit the diverse needs of various industries. To ensure that users can maximise the potential of these machines, we offer in-depth training adjusted to specific business requirements.

Recognising the importance of machine upkeep, our maintenance services include regular checks and an immediate response system for any repair needs. Moreover, our team conducts a detailed assessment of packaging requirements for businesses seeking guidance on the right packaging solutions and provides direct recommendations. Contact us for a no-obligation consultation with our packaging engineers.

Contact us to discuss your requirements of plastic bag production machine. Our experienced sales team can help you identify the options that best suit your needs.

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