7 Top Benefits of Using a Robot Arm in Production

A robot arm does not require rest, leave days, sick offs, or any other benefit that accrues to a human worker. Businesses across all sectors are achieving outrageous levels of productivity fast and with a great degree of accuracy at a minimal cost.

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This has largely been due to the automation of vital processes through the use of robots such as robot arms. It has not only enhanced production and productivity but also improved workers&#; safety in production rooms.

The robot arm helps in completing tasks that are tedious to human workers. These are repetitive tasks, they require picking, selecting, and sorting of commodities. It also helps farmers to store ripe fruits in storage baskets after picking them.

Robot arms are a great addition to any organization that is intent on generating products that are of superior quality. If you&#;re curious to learn how a robot arm can be beneficial to your company, read on.

Benefits of Using a Robot Arm in Production

1. Workplace Safety

There are many injuries associated with working in a production center. These include injuries linked to repetitive tasks such as painting, heavy lifting, and others that need attention to the minutest detail.

On the other hand, industries lose a humongous amount of money as they have to compensate their workers for these injuries.

Man hours are also lost as the staff has to take time off to recuperate. Automating these repetitive jobs and assigning them to a robot arm will mitigate the injuries and the time lost.

A robot arm is inbuilt with characteristics that feel a human presence and so it&#;s safe for the workers to operate.

2. Consistency in production quality

A robot arm has to be fed with instructions on how to execute tasks. This ensures that they complete tasks consistent with the programmed instructions. The consistency in the high quality of goods and services that a company provides gives it a good standing with its customers.

This in turn gives a company the much-needed competitive advantage.

3. Clears hurdles in the production procedures

Bottlenecks in an organization slow the production processes. A key area littered with them is at the tail end of production involving the conveyor belt. A human performing the task of picking, placing and packaging can make numerous errors.

The robot arm on the other hand is automated to pick goods from the conveyor belt and package them accurately as they await shipping. This ensures the clients on the receiving end get their goods as ordered.

4. Heavy lifting for long durations of time

The time it takes for a product to be termed as complete in manufacturing can be excruciatingly long. The manufacturing worker may be required to have the product on his hands as he works on it or place it strategically in a way that allows him to see it from all angles.

The robot arm helps the worker by holding the product that is being worked on while allowing him to work with his two hands. This ensures an end product that is of high quality.

Finished products that are ready for shipping also require to be palletized and depending on the packaging used, they can be quite bulky and heavy. A robot arm can be used in the process of palletizing as well as holding and lifting heavyweights.

5. High Production Speed

As earlier discussed, a human worker is limited on how much he can produce at any given time. A robot can put in more work, works fast while maintaining high-quality products. The speed allows an organization to keep up with the production requests which enhances profitability.

6. Cost-Effectiveness

A robot arm helps you to save on the wage bill. This is because, once the automation is done, the required number of human workers goes down allowing you to save on wages and other expenses associated with having a big workforce.

Granted, the initial setup cost can be daunting more so for a startup. But once the processes are harnessed it only takes a short while to realize a good return on investment. Moreover, they produce top-notch products fast allowing you to sell and make your profits just as fast.

7. Versatility

A robot arm is a great multi-tasker. It can perform a wide range of jobs without crumbling under the weight of the demands.

In the past, it would take ages to train a worker on how to execute tasks and work with some machines. However, all that effort goes down the drain if for instance, a worker leaves the organization or in worst-case scenarios gets injured or dies.

With the advent of a robot arm, however, this is no longer a headache that you need to deal with.

Cons of a Robot Arm

Contact us to discuss your requirements of industrial robot arm. Our experienced sales team can help you identify the options that best suit your needs.

So, are there cons associated with having robot arms in your production factory? Let&#;s figure it out.

a. Initial Investment cost

When you decide to automate your systems, you must be having the financial muscle to foot the initial bill. To acquire the robot arms is pricey.

There are also other costs that you must factor in such as hiring qualified personnel to work with them and training the staff handling them. The entire procedure can put a huge dent in your capital.

b. Availability of Space

Some of the robot arms are big and need enough space for them to maneuver around. Before installing them, ensure there&#;s enough room for them to move around.

c. Expensive Maintenance

Unexpected disruptions to production can happen if they get a bug or run into disrepair. To avert this, you should ensure routine check-ups are done as per the schedule.

d. Expertise

The level of expertise needed is dependent on the type of robot arm installed. It may not be easy to get a highly skilled employee to operate it and when you do, the compensation benefits may be enormous.

Conclusion

Previously, automation was frowned upon and shunned as it was seen as a threat. It was viewed as a process that takes away much-needed jobs from human workers. However, in the past decade, the narrative has changed and there has been a steady increase in its popularity.

Demand for high-quality commodities delivered promptly is huge around the globe. To keep up with this demand, organizations need to embrace automation. As we have seen, robot arms are your answer to increasing productivity and thus profitability.

Robotic arms are the most common form of robot technology in the industry. Read on to learn the benefits of this technology and see if it is right for you.

Robotic arms are one of the most identifiable pieces of robotic machinery in industrial settings. They tend to fascinate with their impressive feats of speed and strength, but their uses and how to apply them can be a mystery. This article will broadly describe the place of robotic arms in industrial applications to give you a better understanding of if they might be the right choice for you.

Topics discussed in this article include:

• Types of robotic arms
• Industries and Applications for robotic arms
• When to (and not to) use robotic arms
• Cost considerations

Types of robotic arms

The term &#;robotic arm&#; broadly describes a group of robotic mechanisms. These different robot types tend to have similar applications. However, each type has distinctions that typically lead to it being optimized for certain tasks over other robotic arms. Types of robotic arms include:

• Articulated arm
• Six-axis
• Collaborative robot
• SCARA
• Cartesian
• Cylindrical
• Spherical/Polar
• Parallel/Delta
• Anthropomorphic

Articulated arms are general-purpose robotic arms with 5 or more joints or degrees of freedom. The articulated arm is an umbrella term for many other robot types. For instance, a six-axis robot is an articulated arm with six degrees of freedom. Articulated arms cover the broadest range of robot types used in industry and include six-axis and collaborative robots. You will find an example of this robot type in the banner image of this article.

Six-axis robots are the most common articulated arm. This also makes them the most common robotic arm used in industry today. Thanks to their flexibility, they are a great general-purpose robotic arm. This gives the six-axis an impressive list of uses. The six-axis robot is the most easily identified industrial robot.

The collaborative robot is a robotic arm purpose-built for hybrid work. This means it is designed to work near humans. Certain safety features allow for significant risk reduction in hybrid work environments. This is a relatively new robot type and its uses are still being explored. Collaborative robots are becoming more prominent in the industry as more manufacturers are being exposed to their benefits. The future is exciting for collaboratives. 

SCARA robots are selectively compliant robot arms. This means they don&#;t have the same flexibility afforded to articulated arms. This limits them in some respects but gives them certain advantages over articulated arm types. 

Cartesian robots are rigid systems that move around in a 3D coordinate plane. These robots are typically constructed of 3 linear actuators. One actuator moves left and right in the x-axis. An additional actuator is attached to the x-axis actuator. This actuator moves up and down in the y-axis plane. A final actuator is attached to the y-axis member and moves back and forth in the z-axis plane. Cartesian robots are positioned for small applications.

Cylindrical robot arms are designed around a single arm that moves up and down a vertical member. This vertical member rotates the arm horizontally. The arm can extend and retract to perform its task. These robots are very compact and are deployed for small and simple tasks.

The first modern industrial robot was a spherical (polar) robot. This robot type has a simple design that isn&#;t as common today as it once was. Spherical robots are similar to cylindrical robots except they swap the vertical linear axis with an additional rotary axis. This axis allows it to rotate vertically. It was designed for simple tasks that don&#;t require high speed or complex motion.

Parallel/Delta robots are high-speed options for robotic automation. These robots&#; unique design allows them to reach incredible rates of speed. The delta robot is a great choice for high-speed and lightweight tasks.

Anthropomorphic robots are a rare sight in industrial settings. These robots boast two or more arms and a friendly face. They are often deployed in collaborative environments where they are working in near proximity to human operators.

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