Benefits of Using an Electric Torque Screwdriver
Benefits of Using an Electric Torque Screwdriver
It&#;s important to note that an electric torque screwdriver should be selected based on the specific requirements of the task at hand. Assessing factors such as torque control, speed, power options, and ergonomics will help you determine which tool suits your needs best. Read this blog post for more information on choosing a torque driver. We offer three main categories of torque screwdrivers: brushless screwdrivers, direct plugin electric torque screwdrivers, and DC inline torque screwdrivers. Express Assembly tool experts are ready to help you select the best driver for your application.
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Adjustable Torque: Advanced electric screwdrivers come with adjustable torque settings, allowing users to control the applied force. This feature is particularly useful when working with materials that require specific torque levels to avoid damage, such as wood or plastic.
Power Options: Corded electric screwdrivers provide a continuous power supply, making them suitable for tasks that demand prolonged usage without interruptions. Cordless models, powered by rechargeable batteries, offer greater mobility and versatility, making them convenient for remote or on-site projects.
Speed and Efficiency: Electric torque screwdrivers excel in speed and efficiency. They feature a motor that drives the screw with high RPM, enabling swift and effortless screwing. This makes them ideal for tasks that involve a large number of screws, such as construction, furniture assembly, and manufacturing.
Calibration and Traceability: Many torque screwdrivers can be calibrated and provide traceability, ensuring accuracy and reliability over time. Regular calibration ensures that the tool remains within the specified torque range, maintaining its effectiveness and adherence to quality standards.
Versatility: Electric Torque screwdrivers come in various designs and torque ranges, allowing for versatility in different applications. From delicate electronic components to heavy-duty machinery, torque screwdrivers can be tailored to suit specific torque requirements, accommodating a wide range of fasteners and materials.
to enhance user comfort and prevent fatigue during extended use. They may include features such as comfortable handles, adjustable grips, and ergonomic shapes, making them easier to handle and operate for prolonged periods.
Consistency and Quality Control: Torque screwdrivers enable consistent tightening across multiple fasteners or assemblies. This ensures uniformity in the final product, making them valuable in assembly lines and mass production environments. They also aid in quality control by providing a measurable and repeatable process, allowing manufacturers to set specific torque requirements and verify compliance.
Safety: In certain applications, such as critical machinery or structural installations, overtightening can compromise safety. Torque screwdrivers help ensure that fasteners are tightened to the appropriate specifications, reducing the risk of structural failure or accidents caused by improperly secured components.
Prevent Damage: Torque screwdrivers help prevent damage to both the fasteners and the materials being fastened. Over-tightening can lead to stripped threads, broken screws, or damaged components, while under-tightening may result in loose connections or insufficient clamping force. By applying the correct torque, torque screwdrivers reduce the risk of these issues, ensuring reliable and durable assemblies.
Controlled Torque: The primary benefit of torque screwdrivers is the ability to apply a specific amount of torque to a fastener. They ensure consistent and precise tightening, preventing over-tightening or under-tightening of screws. This is crucial in industries where torque accuracy is essential, such as electronics, automotive, aerospace, and medical device manufacturing.
An electric torque screwdriver offers several benefits, particularly in precision assembly and torque-sensitive applications. Here are some of the advantages of using torque screwdrivers:
An electric torque screwdriver is a manual tool designed to ensure precise tightening of screws by applying a specific amount of torque. They are particularly useful in situations that require controlled torque, RPM and accuracy. An Electric Torque screwdriver comes in various types, for example clutched or transducer screwdrivers. The primary differentiating factor of torque screwdrivers is their ability to applie accurate torque, preventing over-tightening or under-tightening reducing the potential of damage assembled components.
Need help choosing the right electric torque screwdriver for the job? Give us a call at 1-866-863- or (603) 578-. We would love to talk to you about your assembly application and our expert advice is free!
As more and more industries embrace automation and technology to improve productivity, the need for smarter tools becomes more evident. With various modern power tools available, electric torque screwdrivers , in particular, are becoming more popular, and with it, tool balancers have become vital assets for these tools.
Tool balancers provide support to the user by taking on some of the weight and making it easier to use the electric torque screwdrivers for extended periods.
In this blog post, we will explore the reasons why tool balancers are an asset to electric torque screwdrivers and how companies can benefit from utilizing tool balancers.
What Are Electric Torque Screwdrivers?
In general, electric torque screwdrivers are powerful tools used to quickly and efficiently drive screws into materials. They are designed with two components: a motor that is attached to the end of the handle, and an adjustable power control system that allows for precise driving force.
Electric torque screwdrivers allow users to customize the speed and power output to get the best results possible, making them ideal for a variety of applications. With the right selection of materials and settings, electric torque screwdrivers can easily drive screws into even hard-to-reach areas in a matter of seconds.
Two Types of Electric Torque Screwdrivers
Electric torque screwdrivers come in two different types: cordless and corded models.
Cordless Models
Cordless electric torque screwdrivers are powered by a battery, making them easier to use in outdoor settings as there is no need for an outlet.
Corded Models
On the other hand, corded models are connected to a power source at all times, making them ideal for indoor jobs that require more power and torque. This is typically used in larger-scale projects or industrial settings such as factories.
What Do You Use an Electric Torque Screwdriver for?
There are numerous applications in which an electric torque screwdriver can be used. Common uses include furniture assembly, automotive repairs, electrical wiring and installations, DIY projects, and more. The quick speed and accuracy of the tool make it ideal for both industrial and residential applications.
Nonetheless, industries such as automotive manufacturing, furniture manufacturing, electronics assembly, and construction require the use of electric screwdrivers daily due to their efficiency. Particularly in the assembly process of cars, furniture, and electronics, the ability to quickly and accurately drive screws into the materials is a must.
What Are Tool Balancers?
Tool balancers, also known as tool holders, are designed to help support the weight of power tools while still providing flexibility and maneuverability. These devices come in various shapes and sizes.
Overall, the goal of tool balancers is to reduce fatigue during the extended use of electric torque screwdrivers . They do this by attaching to the handle and providing additional arm support, allowing users to effortlessly move the tool without straining their arms or wrists.
Why Is a Tool Balancer a Valuable Asset to Torque Screwdrivers?
The right tool balancer can make a huge difference in the quality and accuracy of work. With tool balancers, users can drive screws effortlessly and accurately with less strain, even over extended periods. This is especially beneficial for industries that require the use of electric torque screwdrivers daily, as it can help users avoid physical fatigue.
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In addition to providing additional arm support here are a few other advantages of using tool balancers:
1. Reduces Operator Fatigue
One of the significant benefits of using a tool balancer alongside an electric torque driver is that it helps in reducing fatigue. Even though electric torque screwdrivers are not very heavy, using them for prolonged periods can cause strain on the user's muscles, leading to early fatigue.
Typically, an electric screwdriver weighs anywhere between 0.5-5lbs depending on whether or not it is battery-operated. But with the help of a tool balancer, this weight is divided, thus reducing the strain on the user and allowing for easy handling and comfortable operation.
2. Improves Reachability
Tool balancers also provide users with greater reachability when using electric torque screwdrivers . With the support of a tool balancer, operators can adjust their arm positioning while working to give them greater freedom and reach for hard-to-reach areas.
In an assembly area, this can be especially beneficial as it prevents awkward postures, strains, and uncomfortable positions. Especially with tasks that require repeated motion, tool balancers can be of great help.
3. Reduce Risks of Potential Injuries
Costly compensation claims from workplace accidents can be avoided by using tool balancers. As mentioned above, with the support of a tool balancer, users can move around freely without having to worry about straining their muscles or putting too much pressure on their arms.
According to the U.S. Bureau of Labor and Statistics, strains are among the top causes of workplace injuries accounting for 30% of worker compensation claims. In fact, on average, the cost of a worker's compensation claim for sprains is $34,409, which is an expensive sum.
With the use of tool balancers, musculoskeletal disorders can be avoided and thus, the risk of potential injuries is drastically reduced.
4. Increased Accuracy and Greater Productivity
When using an electric torque driver, precision is crucial, especially in industries such as aerospace and automotive, where even the slightest mistake can lead to costly errors. Tool balancers help to maintain precision by reducing torque reactions, which could cause the tool to move or sway during usage.
A torque reaction is the force that is experienced when a screwdriver bit or wrench head is rotated. This force can cause the tool to move and thus, affect accuracy. Consequently, torque values in different applications can vary significantly.
5. Better Quality Control
With the increased precision and accuracy that comes from using a tool balancer, users can be sure that their finished work is of quality. This makes it easier for businesses to ensure that their product meets industry standards and ensures customer satisfaction.
Factors such as time, accuracy, efficiency, and safety are of utmost importance when it comes to production processes. A tool balancer can help ensure that all these factors are met, thus providing a reliable product or service.
6. Cost-Effective
Tool balancers are relatively cheap, and they offer a practical, cost-effective solution for lifting and handling electric torque screwdrivers . With proper maintenance, they can last for an extended period, making them a more attractive investment compared to other alternatives.
Depending on the specific application, weight capacity, and features, tool balancers often can be purchased for as little as $50.
7. User-Friendly
Tool balancers are straightforward to use and do not require any significant training or expertise, making them accessible to anyone. This is important in businesses, especially those working in industries where workers are constantly rotating and new personnel needs to be trained quickly.
In addition, the simple design allows for easy installation, and they are readily available in the market. By using the tool balancers, operators can easily work without the need for special knowledge, which can improve overall productivity, shorten the training and adjustment period, and help reduce operational costs.
8. Longer Tool Life
The cost of equipment can add up quickly, especially when it comes to industrial-grade tools such as electric torque screwdrivers . With a tool balancer, users can reduce damage and wear caused by strain from prolonged use, leading to greater durability of the equipment.
By eliminating unnecessary strain on the arm muscles while working with an electric torque driver, users can extend the lifespan of the equipment, leading to fewer costly repairs. This not only helps in reducing operational costs but also ensures that businesses can focus on other areas such as product development and customer service.
Conclusion
Continuous hours of working in factories, workshops, and assembly lines can often be strenuous on the user's body and mind. Tool balancers are a great way to reduce this strain and make for a more comfortable working environment.
Not only do they help reduce fatigue caused by long hours of operation, but they also improve operators' health, accuracy, productivity, reachability, and safety while using electric torque screwdrivers .
In summary, tool balancers are an asset to electric torque screwdrivers , significantly improving the overall experience of using them. The use of tool balancers can lead to increased profits for companies, and the reduction in operator fatigue can lead to better employee satisfaction.
Why Get an Industrial Electric Torque Screwdriver
Why Get an Industrial Electric Torque Screwdriver
We are often asked how our electric torque screwdrivers are different than the tools you can purchase at your local hardware store. Tools made for industrial assembly applications are designed to run all day, 7 days a week, even multiple shifts a day. The tools offered by local hardware stores just cannot keep up to this kind of industrial demand. Our tools also offer precision reportable torque &#; a must to ensure that assembly applications are fastened consistently. So if you are tired of replacing tools monthly, recharging batteries, reworking assemblies, or issues with inconsistent torque it is time to try one of our industrial assembly torque screwdrivers.
Repeatable Torque Control
Why is torque control so important? It saves in production costs by ensuring product quality, a reduction in assembly errors, and eliminates over/under tightening of fasteners. These electric torque screwdrivers are essential for companies looking to ensure the quality of their product assemblies with repeatable torque. An electric screwdriver from Express Assembly Products is manufactured for precision repeatable torque control.
Clutch Design
There are basically 2 different types of clutch designs the Full Auto and Slip/Cushion. The Full Auto clutch is designed to automatically stop when the preset torque has been reached. This design has a torque accuracy of +- 3% and is a standard in the assembly industry. The Slip/Cushion design has a torque accuracy of +- 5% and can be used for assembly applications not requiring precise torque control.
Ergonomics
Ergonomics is very important when choosing an electric screwdriver. For applications that are vertical (90 degree angel from the ground) an inline screwdriver is the best choice ensuring that the operators wrist and arm are in a natural position when using the tool. For applications that are horizontal (parallel to level ground) a pistol grip screwdriver is the best choice to ensure the operators wrist and arm stay in a natural position when using the tool. It is also recommend that for torque values above 80 in-lbs that the tool be used with a torque arm to reduce twist on the operator&#;s wrist.
Brushless Motors
The newest advancement has been in the screwdrivers motors. To reduce vibration, duty time and maintenance while increasing motor life we now have a full line of electric screwdrivers with brushless motors. Users can feel the difference right away when using screwdrivers built with brushless motors. These features along with a 2 year warrantee and no motor maintenance make these electric screwdrivers a great value to any companies&#; assembly products.
Electric Torque Screwdriver Applications
Common applications for electric torque screwdriver can be found in industries like electronics, medical manufacturing, automobile manufacturing, contract manufacturing and anywhere fasteners are used to assembly a product.
Call Us for More Information
Express Assembly Products carries the highest quality industrial electric screwdrivers and back them with a 30 day money back guarantee ensuring that our customers are always satisfied with their purchase.
Call us now and speak to one of our representatives. We are experts in all industrial and manufacturing applications of electric torque screwdrivers.
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