Copper Melting Induction Furnaces, Copper Alloys

From the moment copper ore is excavated from the earth until it is shipped as finished product, a variety of thermal processes are used to change the metallurgical properties and physical shapes of copper-based metals.

Thermal processes play an important role in manufacturing products from copper and copper-based alloys. Because of its speed and precision, induction heating technology is ideal for many of these operations.

TY-induction are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

Benefits of Induction Technology for Copper and Copper Alloy Producers & Casters:

• Precise metallurgical and temperature control
• Faster/More efficient melting
• Inherited homogenous stirring
• Low metal loss
• Minimal gas pickup
• Environmentally clean process
• Friendlier work environment vs. fossil fuel furnaces

Why Inductotherm?

Inductotherm is the world&#;s leading and largest manufacturer of induction melting systems, with more than 4,500 installations built to serve the copper industry.

Our melting system customers include the world&#;s largest producers of copper and copper alloys. They also include many cast shops and foundries, large and small, producing virtually every copper-based product, from wire and tubing to marine fittings and fine arts castings.

These systems range from an 80 Ton coreless tilting furnace, used to cast giant bronze ship propellers, to removable crucible furnaces, used to melt a few kilograms of brass. With their highly efficient power supplies and advanced engineering, Inductotherm channel and coreless melting systems set the world standard for productivity and reliability.

Complete Solutions for Melting Copper

In addition to induction furnaces and power supplies, we manufacture a wide range of automated charging systems. These systems allow charging to keep pace with the rapid melt rates of today&#;s furnaces. We also offer computerized melting control and melt shop management systems featuring an easy-to-operate graphical user interface.

Our precise automated pouring systems keep pace with today&#;s fastest continuous or indexing mold lines. Using a variety of computerized controls, ranging from joystick systems to fully automated vision systems, Inductotherm automated pouring technology increases yield and casting quality while reducing operating costs.

Alloy Manufacturing for Copper, Brass, Bronze, and More

Ingot producers depend on Inductotherm systems for multiple alloy flexibility and product uniformity. For ingot makers, the correct amount of induction stirring is a key factor in producing ingots that are metallurgically homogeneous from start to finish of each batch. Our induction melting systems are designed to produce the best level of stirring for each customer&#;s application.

Automated Systems Built by Inductotherm

• Reduce labor costs
• Increase production
• Enhance quality

We&#;re Here for YOU 24/7/365

From removable crucible furnaces, used to melt just a few pounds of brass for custom castings, to casting giant bronze ship propellers, we build furnaces and complete melt shop systems for virtually every copper and copper alloy application.

Inductotherm offers our clients the industry&#;s highest level of expertise, support, and services. Contact us anytime.

Guangdong Jiangxin Electronic Technology Co., Ltd.

Guangdong Jiangxin Electronic Technology Co., Ltd. is an extraordinary energy-saving solution provider. Its products and solutions are widely used in heating, chemical industry, mold manufacturing, plastic machinery, food processing and other industries. The company has a strong product R & D and engineering technology team, which is committed to transforming wisdom into excellent products and services, meeting the needs of different customers and continuously creating value for customers.and building reliable and stable green energy-saving products and solutions for users are the key to maintaining the advantages of the company.
 

Main Products:

Induction Heater

Induction heating control board
Induction water heater
Induction hot blast stove
Induction heater coil
Induction Steam Generator
Cabinet type induction heater

 

Induction Heater: The Future of High-Efficiency Heating

Traditional heating methods like gas and electric heaters can be expensive, inefficient, and harmful to the environment. However, there's a new heating technology that is gaining popularity because of its high efficiency and eco-friendliness: induction heating.

 

Induction heating is a process in which an electric current is used to create a magnetic field, which then generates heat. It's used in a variety of applications, including metalworking, welding, and cooking. Induction heaters are now becoming popular for home and industrial heating, for a number of reasons:
 

Ecofriendly - Induction heaters create heat through an electromagnetic field, which means that they produce no harmful emissions. They are a clean and safe heating option for those who are environmentally conscious.
 

Fast and even heating - The induction heating process creates heat directly within the material being heated, rather than heating the air around it. This means that the heat is more evenly distributed and that there are no hot or cold spots.

 

Safe and easy to use - Induction heaters are designed with safety in mind. They have safety features that prevent overheating, and they cool down quickly after use. They are also easy to use and maintain.

 

Product Description

Js series products are three-phase 40 / 50 / 60kW digital induction heating products, which adopt the fifth generation digital processing platform technology of our company, embedded 32-bit processing system, full digital phase-locked frequency tracking, with coil intelligent identification technology, and automatically adjust the output strategy to achieve the purpose of identifying different coils. The interface is rich and supports standard Modbus RTU communication protocol, which can easily realize touch screen man-machine dialogue and remote control. Moreover, it has the advantages of fast tracking speed, high precision, strong adjustability, strong coil adaptability, convenient installation, simple debugging, etc. it can be widely used in various pipeline heating, such as plastic machinery (such as injection molding machine, wire drawing machine, granulator, extruder in the energy-saving transformation process), food machinery, crude oil transportation, boiler, heat-transfer oil, heating and other similar heating industries.
 

Name

Performance parameter

rated power

Three phase 40KW/50KW/60KW

Rated input current

40KW (55-60A)    50KW (80-75A)  60KW (80-90A)

Rated output current

40KW (70-100A)  50KW (120A-140A)  60KW (120A-150A)

Rated voltage frequency

AC 380V/50Hz

Voltage adaptation range

constant power output at 300 ~ 400V

Adapt to ambient temperature

-20ºC~50ºC

Adapt to environmental humidity

&#;95%

Power adjustment range

20% ~ 100% stepless adjustment(That is: adjustment between 0.5 ~ 40/50/60KW)

Heat conversion efficiency

&#;95%

Effective power

&#;98%(Can be customized according to user needs)

working frequency

5~40KHz

Main circuit structure

Full bridge series resonance

Control System

DSP-based high-speed automatic phase-locking tracking control system

Application mode

Open application platform

For more OEM Bar Induction Total Heating Equipment manufacturerinformation, please contact us. We will provide professional answers.

monitor

Programmable digital display

start time

<1S

Instantaneous overcurrent protection time

&#;2US

Power overload protection

130% instantaneous protection

Soft start mode

Fully electrically isolated soft start heating / stop mode

RS485 communication

moddbus RTU standard communication protocol

Support PID adjustment power

Identify 0-5V input voltage

Support 0 ~ 150 ºC load temperature detection

Accuracy up to ± 1 ºC

Adaptive coil parameters

 10square line, length 50m, inductance 160 ~ 180uH

  10square line, length 45m, inductance 140 ~ 160uH
  10 square line, length 45m, inductance 120 ~ 140uH

Coil to load distance(Thermal insulation thickness)

20-25mm for circle, 15-20mm for plane, 10-15mm for ellipse and within 10 mm for super ellipse

Detailed Photos

 

Induction heating equipment high frequency induction heater for Textiles Heating Inverter

 

 

 

 

1,

Connect the power supply voltage of the cooling fan, but connect the 220V power when the fan is 220V, and connect the 380V power when the fan is 380V

2,

Connected with cooling fan 220V / 380V (depending on the user, generally 380V)

3,

When the external cooling fan is DC 24V, this interface is a switch that controls the 24V fan to work or stop. The two ends of the interface are actually the normally closed contact points of the relay output on the motherboard.

4,

Dual AC 24V power supply (choose 4 or 5 when making half bridge)

5,

Dual AC 24V power supply (choose 4 or 5 when making half bridge)

6,

Single AC 16V power supply

7,

Power indicator (red)

8,

Work indicator light, flashing during standby, and always on (green) during work

9,

External indicator light, led to the LED interface outside the chassis

10,

The soft start interface is connected to the R / s interface outside the chassis (can be set to open or close work through F-20, factory default close work, open stop status

11,

Finely adjust the power potentiometer. When there is a large deviation in power, this potentiometer can be adjusted appropriately.

12,

32-bit high-speed DSP processor

13,

Externally connected programmable operating display

14,

Isolated RS485 communication interface

15,

External load temperature detection interface 1, with accuracy of ± 1 ° C (maximum 150 ° C) single channel, default 1 is used to measure external working temperature

16,

External load temperature detection interface 2, with accuracy of ± 1 ° C (maximum 150 ° C)

17,

Multi-function input interface (set by F-20)
(1)10K input for external connection potentiometer, can adjust the power range from 20% to 100%
(2)Externally connected PID input (0 ~ 5V) input
Do infrared thermometer or thermocouple conversion voltage 0 ~ 5V input to achieve the display temperature and control power size (up to ºC can be measured and displayed)

18,

Connect the high-frequency Mutual inductor and pay attention to the direction. If the direction is reversed, the power is very small

19,

IGBT module drive (when doing half bridge, choose 19, 20 or 23, 24)

20,

IGBT module drive (when doing half bridge, choose 19, 20 or 23, 24)

21,

Connected to high voltage DC bus

22,

IGBT temperature sensor interface

23,

IGBT module drive (when doing half bridge, choose 19, 20 or 23, 24)

24,

IGBT module drive (when doing half bridge, choose 19, 20 or 23, 24)

25

,Connected to high voltage DC bus

26,

RS485 communication interface, connect A ,B

27,

Externally connected K-type thermocouple

28,

Externally connected 12V relay drives other required loads, synchronized with the fan start / stop of the machine

 

 

 

 

 

 

 

 

 

 

 

 

 

FAQ

Q: Where is your factory?

A: Located in foshan city ,China.

Q: Are you trading company or manufacturer ?
A: We are factory.

Q: How long is your delivery time?
A: Generally it is 10 days if the goods are in stock. or it is 40 days if the goods are not in stock, it is according to quantity.

Q: What is your terms of payment ?
A: Payment:30% T/T in advance ,Pay in full before shipment.

Q: Can I do customized design? Such as prting logo, change color, material, size, structure and shape etc...?
A: Yes, both OEM and ODM serivce are offered.  can be done as your request. Pls contact us for more detais.

Q:What other products does the company have?
A:Electromagnetic control cabinet, electromagnetic steam generator, Electromagnetic hot blast furnace

 

Why Choose us?

1,The world famous brand Infineon IGBT inverter module is used to ensure the stability of the product.

2,

High-speed DSP phase-shifting algorithm is used, and each output cycle is precisely calculated to achieve the optimal energy saving purpose.

3,

Magnetically isolated drive technology solves the interference problem caused by optical drive.

4,

strong environmental adaptability, can be used in harsh environments;
5,

 

The system control power supply adopts multi-level EMI suppression to ensure the best quality power supply under harsh power supply conditions.
6,

 

strong anti-interference ability, up to more than 50MW combination of parallel work and reliable operation.
7.

 

Coil to ground protection function. When the coil is broken or the coil is shorted to ground, it can effectively protect the whole system and ensure safe use.

8.

 

It can be customized by water cooling and air cooling, and the cooling fan is high-speed dc fan to protect the controller cooling system
9.

 

The incoming and outgoing wires of the power supply use copper bar structure and pure copper high-current terminals to ensure that the copper bars and terminals do not generate heat when they are overworked.

Want more information on OEM Induction Elbow Production Equipment supplier? Feel free to contact us.