EDM Raw Materials - Metal & Graphite | Hudson NY

GRAPHITE – Raw Material for Electrodes

If you are looking for more details, kindly visit molded graphite materials manufacturer.

Graphite electrodes are by far the most popular EDM electrodes used in the United States. Here at Saturn we feel that it is important to give our customers what they want and in doing so offer everyone a choice in the brand of graphite they purchase. We can provide the full lines of POCO, Ibiden, Mersen USA, SGL Carbon Group, and Toyo Tanso. We hold stock in the standard electrodes such as tubes, rods, sheets, plates, squares, blocks, and tapping electrodes. Saturn has also lead the way in producing electrodes to print and electrodes unique in graphite such as rototubes, and small letters and numbers. Saturn Industries also produces graphite blanks in any of the above mentioned brands. We can manufacture your graphite blank to any specific size you might need in both ground and sawcut finishes. On most ground items we are pleased to offer a standard tolerance of ±.0002.

Our team of engineers and machinists work collabortively to guarantee our customers satisfaction. Saturn’s graphite electrodes are carefully crafted to meet highly specific parameters. These include level of detail, material, strength, wear resistance, processing speed, surface finish, and cost.

POCO • TOYO TANSO • IBIDEN • MERSEN
Materials listed above are available in the following:

Rounds • Tubes • Plates • Squares • Rectangles • Sawcut • Ground Blanks • Tapping Electrodes • Thin Sheets • Mini-Rods • Roto-Tube • Hexes

Market Overview and Report Coverage

Molded graphite, also known as synthetic graphite, is a type of graphite that is manufactured by mixing petroleum coke with pitch binder and then compressing it in a mold. The resulting product has high density, excellent strength, low porosity, and good electrical and thermal conductivity. Molded graphite is used in various applications including electrodes for electric discharge machining (EDM), electrolysis and electroplating, crucibles for metal melting, and as a structural material in various industries.

The future outlook for the molded graphite market is promising. The increasing demand for graphite electrodes in the steel industry is one of the major factors driving the growth of the market. Graphite electrodes are essential in the production of steel through electric arc furnaces, which are becoming increasingly popular due to their higher energy efficiency and environmental benefits. The growing demand for steel from automotive, construction, and infrastructure sectors is expected to fuel the demand for graphite electrodes, consequently driving the molded graphite market.

Additionally, the increasing focus on renewable energy sources, such as wind and solar power, is expected to contribute to the market growth. Molded graphite is used in fuel cell components, which are essential for the generation of clean and sustainable energy. The rising adoption of fuel cells for power generation, automotive, and other applications is expected to boost the demand for molded graphite.

Furthermore, the aerospace industry is also a significant consumer of molded graphite due to its lightweight and high-temperature resistant properties. With the increasing demand for commercial aircraft and space exploration, the aerospace industry is expected to provide further growth opportunities for the molded graphite market.

Overall, with the increasing demand for steel, renewable energy solutions, and aerospace applications, the molded graphite market is expected to witness substantial growth in the coming years. The market is projected to grow at a CAGR of % during the forecasted period, indicating positive prospects for both current and future stakeholders in the industry.

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Market Segmentation

The Molded Graphite Market Analysis by types is segmented into:

• Graphite Rods
• Graphite Blocks

 

The molded graphite market consists of two main types: graphite rods and graphite blocks. Graphite rods are cylindrical structures made from molded graphite material. They are commonly used in various industries for electrodes, heating elements, and mechanical applications due to their high thermal conductivity and low electrical resistance. On the other hand, graphite blocks are larger solid structures made from molded graphite, primarily used for die molding, lubrication systems, and heat exchangers. Both graphite rods and graphite blocks play a crucial role in a wide range of applications that require the unique properties of graphite.

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The Molded Graphite Market Industry Research by Application is segmented into:

• Machine Graphite Molds
• Machined Graphite Parts
• Automotive
• EDM Graphite Electrode
• High Temperature Furnace

 

Molded graphite finds its application in various industries such as automotive, high temperature furnace, and electrical discharge machining (EDM). In the automotive industry, molded graphite is used for manufacturing machine graphite molds and machined graphite parts. In the EDM industry, it is used for producing graphite electrodes, which are critical for electrical discharge machining operations. Additionally, molded graphite is also utilized in high temperature furnaces, where its high thermal conductivity and resistance to extreme temperatures make it suitable for applications that require heating or melting of materials.

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In terms of Region, the Molded Graphite Market Players available by Region are:

• North America: United StatesCanada
• Europe: GermanyFranceU.K.ItalyRussia
• Asia-Pacific: ChinaJapanSouth KoreaIndiaAustraliaChina TaiwanIndonesiaThailandMalaysia
• Latin America: MexicoBrazilArgentina KoreaColombia
• Middle East & Africa: TurkeySaudiArabiaUAEKorea

 

What are the Emerging Trends in the Global Molded Graphite market?

The global molded graphite market is witnessing several emerging trends. Firstly, there is a growing demand for molded graphite in the aerospace industry due to its lightweight and high strength properties. Additionally, the increasing use of molded graphite in the energy sector, particularly in nuclear applications, is driving market growth. Moreover, advancements in technology, such as the development of 3D printing for producing complex graphite shapes, are expected to boost market demand. Furthermore, the rising focus on renewable energy sources and the development of electric vehicles are projected to create lucrative opportunities for the molded graphite market in the coming years.

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Major Market Players

The molded graphite market is highly competitive, and it is dominated by key players such as SGL Group, Tokai Carbon, Mersen, GrafTech, Nippon Carbon, IBIDEN, Morgan, Graphite India Ltd, SEC Carbon, Schunk, Toyo Tanso, DaTong XinCheng, Fangda Carbon, Weihou Carbon, and Weiji Carbon. These companies have established a strong market presence and have contributed significantly to the growth of the industry.

SGL Group is one of the leading players in the molded graphite market. The company has a rich history, tracing back to 1878. Over the years, SGL Group has acquired several companies, expanding its product portfolio and geographic reach. Its market growth can be attributed to its commitment to innovation and sustainability. The company focuses on developing lightweight and high-performance materials that cater to different industries, such as automotive, chemicals, and electronics. SGL Group has a strong global presence, with production facilities in Europe, North America, and Asia. As of 2020, the company reported sales revenue of approximately € billion.

Tokai Carbon is another prominent player in the molded graphite market. The company was established in 1918 and has evolved into a leading manufacturer of carbon materials. Tokai Carbon offers a wide range of products, including fine-grain graphite, isotropic graphite, and specialty carbon products. The company's commitment to research and development has enabled it to provide innovative solutions to its customers. Tokai Carbon operates globally, with production facilities in Japan, Europe, the Americas, and Asia. As of 2020, the company reported sales revenue of approximately ¥140 billion.

Mersen is a global leader in high-performance materials and solutions. The company has a long history dating back to 1897. Over the years, Mersen has expanded its offering to include various graphite and carbon-based products. It serves industries such as energy, electronics, and process industries. Mersen has a significant market presence in Europe, the Americas, and Asia-Pacific. In 2020, the company reported sales revenue of approximately €759 million.

These companies, along with other major players in the molded graphite market, have contributed to the growth and development of the industry through their continuous innovation, global presence, and focus on customer requirements. The market size of the molded graphite market is expected to continue growing due to the increasing demand for high-performance materials in various industries.

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