How Does electric bus ac manufacturer Work?

electric bus is a bus that runs on pure electricity, usually using batteries to store electricity and an electric motor to power the wheels. Pure electric buses are becoming more and more popular because of their environmental friendliness, lower operating costs, and low noise, and are in line with the trend of the new energy era.

The
 

How to choose a suitable air conditioner for a pure electric bus?

Choosing the right air conditioner for an electric bus requires consideration of multiple factors, including an air conditioner that can meet the cooling requirements of an electric bus while optimizing energy efficiency, passenger comfort, and overall performance.

Determining Cooling Needs: Calculate the required cooling capacity for a passenger car based on the size of the passenger car, taking into account climatic conditions and maximum expected passenger capacity, etc. to ensure that the air conditioner can provide adequate cooling.

Energy Efficiency: Look for energy-efficient air conditioning systems to minimize the impact on the battery life of electric buses.

Size and Weight Considerations: Electric buses are often limited in space and weight capacity, making them light and compact without compromising cooling capacity.

Power Requirements: Check your air conditioner's power requirements, including voltage and current specifications. Make sure the bus's electrical system can handle the load of the air conditioner without causing any electrical problems or overloading the system.

Noise Level: Electric buses are generally designed for quieter operation. Choose a low-noise air conditioner to minimize noise and provide passengers with a quiet ride.

Seeking Advice: Guchen has 17 years of experience in manufacturing and selling bus air conditioners and can provide customers with the most professional air conditioner design and selection solutions.
 

Guchen electric bus air conditioner uses R407C refrigerant

R407C is a commonly used refrigerant in air conditioning systems, including those installed in electric buses. It is a mixture of hydrofluorocarbons (HFCs) consisting of R32, R125, and R134a. Known for its good cooling capacity and thermodynamic performance, R407C has a stronger cooling capacity, making it suitable for various cooling applications.

When selecting an air conditioner for an electric bus, it is critical to consider the compatibility of the refrigerant with the system and its components. Guchen, as a professional bus air conditioner manufacturer, has designed its electric bus air conditioner to work optimally with R407C refrigerant.
 

The benefits of using R407C refrigerant in pure electric bus air conditioners

The use of R407C refrigerant in pure electric bus air conditioners has several advantages, including:

Cooling efficiency: R407C is famous for its good cooling capacity and thermodynamic performance. It provides efficient cooling performance to ensure passenger comfort even in hot climates.

Compatibility: R407C is compatible with various components and materials commonly used in air conditioning systems. This makes it a suitable choice for electric bus air conditioning as it works well with the design and components of the system.

Wide application: R407C is a widely used refrigerant in the industry, which means that it is readily available and can be easily procured for maintenance or repair purposes.

Cost-effective: R407C tends to be more cost-effective than some alternative refrigerants. It is usually reasonably priced and is an economical choice for electric bus air conditioning systems.

Mature technology: R407C has been used for many years and is a mature refrigerant in the market. Extensive expertise is available for proper handling, maintenance, and repair.
 

Working principle of new energy bus air conditioner

New energy bus air conditioners designed for electric or hybrid buses work similarly to

Power source: New energy bus air conditioners rely on the power supply provided by the bus battery or hybrid power system. This power is used to drive the components of the air conditioning system.

Electric compressor: Unlike traditional vehicles driven by the engine belt, the compressor in the air conditioner of the new energy bus is driven by electricity. It compresses the refrigerant gas, increasing its temperature and pressure.

Heat exchange: The high-pressure and high-temperature refrigerant gas flows to the condenser for heat exchange. The condenser uses the movement of a fan or bus to dissipate heat, similar to traditional systems. This process converts the refrigerant into a high-pressure liquid.

Expansion Valve: The high-pressure liquid refrigerant then passes through the expansion valve, which reduces the pressure and controls the flow of refrigerant into the evaporator.

Evaporator: Low-pressure liquid refrigerant enters the evaporator, which is usually located in the passenger car compartment. As air from the cabin passes over the evaporator coils, the refrigerant absorbs heat from the air, causing it to evaporate and become a gas. This cools the air inside the bus compartment.

Blower and Air Distribution: A blower or fan circulates the cooled air from the evaporator throughout the coach compartment, ensuring even distribution and passenger comfort. Adjustable vents or diffusers direct airflow as needed.

Refrigerant Cycle: Refrigerant, now in a gaseous state, returns to the compressor to repeat the cycle. It is compressed, cooled in the condenser, expanded in the expansion valve, and evaporated in the evaporator, providing continuous cooling.

New energy bus air conditioners also incorporate other energy efficiencies features, such as variable speed compressors or advanced control systems that optimize cooling performance based on the bus's power availability and passenger load.
 

What kind of compressor is used for electric bus air conditioner?

Electric bus air conditioners typically use

There are several common types of electric compressors used in e-bus air conditioners:

Scroll compressor: Scroll compressors are commonly used in electric bus air conditioning systems. They work by using two helical reels that mesh together (one fixed, one orbiting). As the orbiting scroll moves, it compresses the refrigerant gas by trapping it between the spirals. Scroll compressors are known for their quiet operation, high energy efficiency, and reliability.

Rotary compressors: Rotary compressors, such as rotary vane or screw compressors, are also used in electric passenger car air conditioners. These compressors use a rotary mechanism to compress refrigerant gas. Rotary compressors are compact and simple in design for applications where space is limited.

Electric scroll compressors: Some manufacturers have developed electric scroll compressors specifically for electric vehicle air conditioning systems. These compressors combine the advantages of scroll compressors and electric drives to provide efficient and reliable cooling performance for electric buses.

The
 

Influence of compressor on electric bus air conditioner

Compressors play a vital role in the performance and efficiency of air conditioning in electric buses. Its design and characteristics can have a major impact on every aspect of the air conditioning system.

Cooling Capacity: The compressor is responsible for compressing the refrigerant gas and increasing its temperature and pressure.

Energy Efficiency: The efficiency of the compressor affects the overall energy efficiency of the air conditioning system.

Durability and Reliability: The structure and components of the compressor contribute to its durability and reliability.

Noise Level: The compressor will affect the overall noise level of the air conditioning system.

Size and Space Requirements: Compressor size and layout can affect the overall design and installation of the air conditioning system.

Control and Modulation: Advanced compressor technology allows for variable speed or modulation functions.
 

Composition structure of electric bus air conditioner

The composition and structure of electric bus air conditioners may vary by manufacturer and specific model. However, the following components are typically included in an electric bus air conditioning system:

Compressor: The compressor is the heart of the air conditioning system.

Condenser: The condenser is the heat exchanger located at the front of the bus.

Expansion Valve: An expansion valve is a metering device located between the condenser and evaporator.

Evaporator: The evaporator is another type of heat exchanger, usually located inside the bus compartment.

Blower or Fan: The blower or fan is responsible for circulating the cooling air from the evaporator throughout the passenger car compartment.

Air Filters: Air filters are often integrated into air conditioning systems to improve air quality by removing dust, pollutants, and allergens from the incoming air.

Control system: The electric bus air conditioner includes a control system that manages the operation of each component.

Additionally, an electric bus air conditioner may have auxiliary components such as sensors, actuators, wiring, and electrical connections to ensure proper operation and integration with the bus&#;s electrical system.
 

Why choose the Guchen electric bus air conditioner?

Focus on electric bus air conditioning: Guchen focuses on electric bus air conditioning systems, we have expertise and experience in designing and manufacturing air conditioners specifically for the needs of electric buses. This specialization allows us to understand the unique challenges and requirements of electric bus applications and develop solutions accordingly.

Custom Options: Guchen can provide custom options to meet specific customer requirements. We have a range of conventional models and configurations, again allowing customers to choose the most suitable air conditioning system configuration based on factors such as bus size, cooling capacity, and energy efficiency.

Product Quality and Reliability: Guchen's reputation for product quality and reliability may be a consideration for customers. Positive reviews and feedback from existing customers have helped build confidence in the performance and durability of their electric bus air conditioners.

Energy Efficiency: Guchen prioritizes the energy efficiency of its air conditioning systems, given the limited power supply available for electric buses. High-efficiency air conditioning helps optimize battery usage and extend the range of electric buses, making them an attractive option for customers concerned about energy consumption.

After-sales support: Guchen has comprehensive after-sales support, including technical support, spare parts availability, and service options. Reliable after-sales support contributes to the overall satisfaction and long-term maintenance of your air conditioning system.

Compliance with standards and regulations: Guchen&#;s electric bus air conditioners comply with relevant standards and regulations, ensuring compliance with safety, environmental, and performance requirements. This can be an important factor for customers operating in regions with specific regulations or looking for environmentally friendly solutions.

Anis a bus that runs on pure electricity, usually using batteries to store electricity and an electric motor to power the wheels. Pure electric buses are becoming more and more popular because of their environmental friendliness, lower operating costs, and low noise, and are in line with the trend of the new energy era.The

electric bus air conditioner

Please visit our website for more information on this topic.

is an

air conditioning system

specially designed for electric buses. It also uses electricity as a power source like electric buses. The

electric bus air conditioning system

uses

compressors

, evaporators, and

fans

to reduce the temperature inside the bus. The design of this air conditioning system can minimize the pressure on the bus battery, which can ensure the long-term use of the electric bus and the air conditioning system, and Will not cause damage to the vehicle.Choosing the rightfor anrequires consideration of multiple factors, including an air conditioner that can meet the cooling requirements of an electric bus while optimizing energy efficiency, passenger comfort, and overall performance.Calculate the required cooling capacity for a passenger car based on the size of the passenger car, taking into account climatic conditions and maximum expected passenger capacity, etc. to ensure that the air conditioner can provide adequate cooling.Look for energy-efficient air conditioning systems to minimize the impact on the battery life of electric buses.Electric buses are often limited in space and weight capacity, making them light and compact without compromising cooling capacity.Check your air conditioner's power requirements, including voltage and current specifications. Make sure the bus's electrical system can handle the load of the air conditioner without causing any electrical problems or overloading the system.Electric buses are generally designed for quieter operation. Choose a low-noise air conditioner to minimize noise and provide passengers with a quiet ride.Guchen has 17 years of experience in manufacturing and selling bus air conditioners and can provide customers with the most professional air conditioner design and selection solutions.R407C is a commonly used refrigerant in air conditioning systems, including those installed in electric buses. It is a mixture of hydrofluorocarbons (HFCs) consisting of R32, R125, and R134a. Known for its good cooling capacity and thermodynamic performance, R407C has a stronger cooling capacity, making it suitable for various cooling applications.When selecting an air conditioner for an electric bus, it is critical to consider the compatibility of the refrigerant with the system and its components. Guchen, as a professional bus air conditioner manufacturer, has designed its electric bus air conditioner to work optimally with R407C refrigerant.The use of R407C refrigerant in pure electric bus air conditioners has several advantages, including:R407C is famous for its good cooling capacity and thermodynamic performance. It provides efficient cooling performance to ensure passenger comfort even in hot climates.R407C is compatible with various components and materials commonly used in air conditioning systems. This makes it a suitable choice for electric bus air conditioning as it works well with the design and components of the system.R407C is a widely used refrigerant in the industry, which means that it is readily available and can be easily procured for maintenance or repair purposes.R407C tends to be more cost-effective than some alternative refrigerants. It is usually reasonably priced and is an economical choice for electric bus air conditioning systems.R407C has been used for many years and is a mature refrigerant in the market. Extensive expertise is available for proper handling, maintenance, and repair.designed for electric or hybrid buses work similarly to

traditional air conditioning systems

, but with some modifications to suit the unique characteristics of new energy buses.New energy bus air conditioners rely on the power supply provided by the bus battery or hybrid power system. This power is used to drive the components of the air conditioning system.Unlike traditional vehicles driven by the engine belt, the compressor in the air conditioner of the new energy bus is driven by electricity. It compresses the refrigerant gas, increasing its temperature and pressure.The high-pressure and high-temperature refrigerant gas flows to the condenser for heat exchange. The condenser uses the movement of a fan or bus to dissipate heat, similar to traditional systems. This process converts the refrigerant into a high-pressure liquid.The high-pressure liquid refrigerant then passes through the expansion valve, which reduces the pressure and controls the flow of refrigerant into the evaporator.Low-pressure liquid refrigerant enters the evaporator, which is usually located in the passenger car compartment. As air from the cabin passes over the evaporator coils, the refrigerant absorbs heat from the air, causing it to evaporate and become a gas. This cools the air inside the bus compartment.A blower or fan circulates the cooled air from the evaporator throughout the coach compartment, ensuring even distribution and passenger comfort. Adjustable vents or diffusers direct airflow as needed.Refrigerant, now in a gaseous state, returns to the compressor to repeat the cycle. It is compressed, cooled in the condenser, expanded in the expansion valve, and evaporated in the evaporator, providing continuous cooling.New energy bus air conditioners also incorporate other energy efficiencies features, such as variable speed compressors or advanced control systems that optimize cooling performance based on the bus's power availability and passenger load.Electric bus air conditioners typically use

electric compressors

designed for electric bus applications. These electric compressors were chosen for their ability to efficiently convert electrical energy into mechanical energy, which can drive the refrigeration cycle in air conditioning systems.There are several common types of electric compressors used inScroll compressors are commonly used in electric bus air conditioning systems. They work by using two helical reels that mesh together (one fixed, one orbiting). As the orbiting scroll moves, it compresses the refrigerant gas by trapping it between the spirals. Scroll compressors are known for their quiet operation, high energy efficiency, and reliability.Rotary compressors, such as rotary vane or screw compressors, are also used in electric passenger car air conditioners. These compressors use a rotary mechanism to compress refrigerant gas. Rotary compressors are compact and simple in design for applications where space is limited.Some manufacturers have developed electric scroll compressors specifically for electric vehicle air conditioning systems. These compressors combine the advantages of scroll compressors and electric drives to provide efficient and reliable cooling performance for electric buses.The

electric scroll compressor

used in the Guche electric passenger car air conditioner makes the electric air conditioner have higher energy efficiency, lower noise, and smaller size. Compressor selection depends on factors such as cooling requirements, space constraints, power supply capabilities, and overall system design.play a vital role in the performance and efficiency of air conditioning in electric buses. Its design and characteristics can have a major impact on every aspect of the air conditioning system.: The compressor is responsible for compressing the refrigerant gas and increasing its temperature and pressure.The efficiency of the compressor affects the overall energy efficiency of the air conditioning system.The structure and components of the compressor contribute to its durability and reliability.The compressor will affect the overall noise level of the air conditioning system.Compressor size and layout can affect the overall design and installation of the air conditioning system.Advanced compressor technology allows for variable speed or modulation functions.The composition and structure of electric bus air conditioners may vary by manufacturer and specific model. However, the following components are typically included in an electric bus air conditioning system:The compressor is the heart of the air conditioning system.The condenser is the heat exchanger located at the front of the bus.An expansion valve is a metering device located between the condenser and evaporator.The evaporator is another type of heat exchanger, usually located inside the bus compartment.The blower or fan is responsible for circulating the cooling air from the evaporator throughout the passenger car compartment.Air filters are often integrated into air conditioning systems to improve air quality by removing dust, pollutants, and allergens from the incoming air.The electric bus air conditioner includes a control system that manages the operation of each component.Additionally, an electric bus air conditioner may have auxiliary components such as sensors, actuators, wiring, and electrical connections to ensure proper operation and integration with the bus&#;s electrical system.

Guchen is a professional manufacturer of electric bus air conditioners

. I provide regular models of electric bus air conditioners, and more importantly, we can design and customize more suitable air conditioners according to your specific requirements.Focus on electric bus air conditioning: Guchen focuses on electric bus air conditioning systems, we have expertise and experience in designing and manufacturing air conditioners specifically for the needs of electric buses. This specialization allows us to understand the unique challenges and requirements of electric bus applications and develop solutions accordingly.Custom Options: Guchen can provide custom options to meet specific customer requirements. We have a range of conventional models and configurations, again allowing customers to choose the most suitable air conditioning system configuration based on factors such as bus size, cooling capacity, and energy efficiency.Product Quality and Reliability: Guchen's reputation for product quality and reliability may be a consideration for customers. Positive reviews and feedback from existing customers have helped build confidence in the performance and durability of their electric bus air conditioners.Energy Efficiency: Guchen prioritizes the energy efficiency of its air conditioning systems, given the limited power supply available for electric buses. High-efficiency air conditioning helps optimize battery usage and extend the range of electric buses, making them an attractive option for customers concerned about energy consumption.After-sales support: Guchen has comprehensive after-sales support, including technical support, spare parts availability, and service options. Reliable after-sales support contributes to the overall satisfaction and long-term maintenance of your air conditioning system.Compliance with standards and regulations: Guchen&#;s electric bus air conditioners comply with relevant standards and regulations, ensuring compliance with safety, environmental, and performance requirements. This can be an important factor for customers operating in regions with specific regulations or looking for environmentally friendly solutions.

Preface

The main function of Electric Bus Air Conditioner system is to maintain the temperature, humidity, air cleanliness and air flow in the cabin in a comfortable state. The air conditioning system is the second most energy-consuming component of an electric bus. Opening of the air conditioning system generally reduces the driving range by 25% to 30%. Therefore, when developing electric buses, it is necessary to focus on optimizing the design of the supporting air conditioning system. This can reduce air conditioning consumption and increase the purpose of bus travel.

Suggested reading:
Everything You Need To Know To Find The Best Truck Air Conditioner

If you are looking for more details, kindly visit SONGZ.

TKT Electric Bus Air Conditioner

Electric Bus Air Conditioner features

The electric air conditioner on an electric bus has the following main characteristics compared to an ordinary air conditioning system.
1, the electric air conditioning system is installed on a moving vehicle, to withstand violent and frequent vibrations and shocks, requiring that each part of the electric air conditioning device structure should have sufficient strength to resist vibration and shock and good system airtight performance.
2, most of the electric buses are short-distance commuters, the ride time is short, coupled with the number of people riding in the vehicle, the product of relatively more heat, the relative heat load, requiring air conditioning with fast cooling, cooling function.
3, electric air conditioners use the DC power provided by the power battery, electric compressor with high efficiency, high reliability of control and easy maintenance.
4, the bus body insulation effect is poor, and the glass area is large, aggravating heat radiation, while there are two passengers in front and behind the bus, opening high frequency, resulting in serious convection inside and outside the vehicle.
5, the bus facilities inside the uneven height and seats, airflow distribution organization difficulties, it is difficult to achieve uniform airflow distribution.

TKT's case of OEM for Fortune 500

Electric Bus Air Conditioner Refrigeration cycle principle

In principle, the system is no different from ordinary air conditioners. However, for use in electric buses, a dual working chamber sliding vane compressor, DC brushless motor, and inverter control system have been specially developed.
The electric air conditioner for electric buses has the compressor, evaporator, condenser and other components all integrated in one. And there is also no high and low pressure pipe between it and the engine compartment, so it is easier to arrange compared with the air conditioning system on conventional fuel buses, which also usually adopts the overhead arrangement.

TKT bus air conditioner 3D design drawing

Electric Bus Air Conditioner arrangement scheme

The electric air conditioner of electric bus integrates components such as a compressor, evaporator, and condenser. It is easier to arrange than the air conditioning system on traditional fuel buses. According to the distribution of the load on the front and rear wheels, the length of the high and low pressure pipes, the arrangement of the control circuit and the location of the air outlet and return air outlet, and considering the relative positions of other equipment on the roof. The top-mounted type can be divided into front-mounted, middle-mounted and rear-mounted.

Cooperative bus body builder

Important Information

TKT has been fully developing air conditioning equipment with pure electric drive technology since , addressing in turn:

1, The vibration and shock resistance of each component in the pure electric system.
more rapid cooling and refrigeration functions.
2, Safety controllability for electric compressors.
3, Uniform and reasonable distribution of airflow.
4, Provide OEM service, for different types of buses, we provide customized service.
5, With rich OEM experience. We have OEM service with TATA, a world top 500 company, for hundreds of buses.

TKT HVAC - Top 1 Bus A/C manufacturer in China

To learn more about TKT Bus Air Conditioning, please click here.
To purchase products or for other cooperation, contact us, click here.

Want more information on electric bus ac manufacturer? Feel free to contact us.