How is bronze woven wire mesh made?

How is Bronze Woven Wire Mesh Made? .

Bronze woven wire mesh is a type of wire mesh that is made from bronze, a copper-based alloy that contains tin. This type of wire mesh is known for its strength, durability, and resistance to corrosion. It is often used in industrial applications, such as oil and gas refining, chemical processing and filtration. In this article, we will take a closer look at how bronze woven wire meshbronze woven wire mesh is made.

1. Bronze Production .

The first step in making bronze woven wire mesh is to produce the bronze material. Bronze is made by combining copper and tin in a precise ratio, typically between 88-95% copper and 5-12% tin. This mixture is cast into bars or billets to remove impurities and homogenize the alloy.

2. Drawing the Wire .

Once the bronze material is ready, it is drawn into wire by pulling it through a series of dies. The drawn wire is then annealed to reduce hardness and increase ductility. This process softens the wire, making it easier to work with.

3. Weaving the Wire Mesh .

The next step in the process is to weave the bronze wire into a mesh. There are several weaving patterns to choose from, depending on the intended use of the mesh. Common patterns include plain weave, twill weave, and Dutch weave. .

- Plain weave: In this pattern, each wire is woven over one and under one wire in the opposite direction, creating a simple crisscross pattern. Plain weave is the simplest and most commonly used pattern.

- Twill weave: In this pattern, the wire is woven over and under two or more wires, creating a diagonal pattern. Twill weave produces a stronger and heavier mesh than plain weave, making it ideal for use in heavy-duty applications.

- Dutch weave: Dutch weave is similar to plain weave, but with a difference. Dutch weave mesh has a smaller opening size in the weft direction than the warp direction. This means that the weft wire has a larger diameter than the warp wire. This results in a mesh that is more stable and has a higher particle retention capacity.

4. Finishing .

Once the mesh is woven, it passes through a finishing process. This involves cutting the mesh to its desired size and shape, removing any sharp edges, and testing the mesh for defects and consistency. .

5. Surface Treatment .

Finally, the bronze woven wire mesh may undergo surface treatment to enhance its properties. This could include applying a protective coating or plating to improve corrosion resistance, or heat treatment to increase strength and durability.

In conclusion, the process of making bronze woven wire mesh requires several steps, starting from the production of the bronze material, drawing it into wires, weaving these wires into a mesh, finishing and surface treatment. The resulting mesh is highly durable, corrosion-resistant, and ideal for use in heavy-duty industrial applications.

The company is the world’s best buy welded airport fence supplier, temporary fencing australia supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.