Pin Gauge Calibration Service
Pin Gauge Calibration Service
Without the proper equipment, pin gauge calibration is incredibly difficult, time consuming, and questionable in meeting industry standards. In order for pin gauges to be useful, they need to be almost perfectly round at their specified dimension throughout their entire length. This means that in order to properly calibrate pin gauges, several measurements should be taken by trained personnel with the use of a calibrated supermicrometer. At Precision Calibration Systems, we have the the expertise and equipment to provide ISO accredited pin gauge calibration. To achieve the level of quality we value, we use a state-of-the-art Pratt & Whitney Universal Supermicrometer that is accurate to 10 micro-inches. We use this instrument to calibrate all of our customers hard gauges such as pin gauges, plug gauges, ring gauges, and thread plug gauges.
In an effort to save cost, many companies take the calibration of their pin gauges into their own hands and attempt to measure pin gauges without the proper equipment. Valuable company personnel often times spend hours taking multiple painstaking measurements with tools such as micrometers for a calibration that will never be considered a viable by an auditor. What many fail to realize is that micrometers are not nearly accurate enough to measure most classes of pin gauges. The end result is a waste of valuable time and resources.
If you have pin gauges, plug gauges, thread gauges or any other types of precision gauges in need of calibration, PCS employs a knowledgeable team that can help. Were the calibration experts, and we can calibrate your pin gauges with an unmatched level of speed and precision.
We can also assist you with pin gauge replacement or new pin gauge needs. PCS is a proud distributor of Vermont, Meyer Gauge, Mitutoyo, Starrett, and SPI measuring equipment manufacturers. Contact one of our friendly staff members today for a hassle free quote!
Like many precision measurement tools, pin gauges are very simple, but also very effective. With proper use and proper care, these precision tools can measure holes to a high degree of accuracy. The important words here are proper use and proper care! Pin gauges are so basic and seemingly inexpensive, they are very often abused and misused by following these few simple steps you can help to maintain your pin gauges and their extend their useful life.
1. After use, remove all fingerprints with a lint free cloth and apply a small amount of lubricant to prevent rust. Fingerprints often have a PH level of oil that causes rust. Some people have particularly high levels of oil in their body and must take extra precaution to remove the fingerprints.
2. Never force a pin or plug gauge in to a hole or force a gage or part through the hole of a ring gauge. Although this may seems obvious, in the rush to get things done, many pins become damaged for this reason due to galling which is when metal gets transferred from one part to another. Its important to note that galling greatly decreases the accuracy of your gauge!
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3. Pin, plug and ring gauges should be calibrated once per year unless they are used excessively in which case the interval should be increased accordingly to ensure their accuracy.Taking proper care of your gauges by following these simple steps will help to maintain their calibration and extend their useful life.
Do Pin Gauges Need To Be Calibrated
Do you also have the same question that do pin gauges need to be calibrated? The answer is for sure. To ensure the accuracy and longevity of your pin gauge, it is essential to perform regular maintenance and calibration. If your pin gauge is not properly cared for, chances of unreliability of the instrument are higher. The unreliability of the pin gauge can be avoid if the proper procedures are taken regularly.
We list four important factors that should be incorporated into the care of your pin gauge. The longevity and accuracy of your pin gauge can be guaranteed by following the four procedures.
Correct Usage
The first step to taking proper care of your pin gauge is assuring that you are using the instrument correctly. 9 times out of 10, pin gauges break or become unreliable because they are not being used right. The most common error when using a pin gauge is applying too much force. When too much force is applied to a pin gauge, it can damage the instrument and knock it out of calibration.
The general rule of thumb when using a pin gauge is as follows:
- The minimum or "Go" pin should be used for the lower limit of the hole. It should be able to easily fit into the hole with no force.
- The maximum or "No Go" pin should be used for the upper limit, it should not fit under slight pressure.
Appropriate Storage
The second step to properly caring for your pin gauge is to make sure that the instrument is being stored adequately. Outside environmental factors, such as heat and moisture, can affect a pin gauge over time. The best place to store a pin gauge is in a storage container. This allows the pin gauge to be in a cool and dry location. It is also vital to use a storage container that is divided. This way the pin gauge can be stored in a separate divider away from other gauges. If gauges are all stored in one container and are against each other, they could damage one another.
Routine Maintenance
The third step to caring for your pin gauge is making sure it goes through routine maintenance. In order to guarantee your pin gauge is accurately reading, maintenance should be performed to check if all components are up to par. During maintenance, it is important to look for dirt, debris and oil, as these can cause corrosion.
Regular Calibration
The fourth step is calibration. Manufacturers recommend that you calibrate a pin gauge yearly. However, a pin gauge calibration interval should be determined based upon application, frequency of usage and the likelihood of damage. Notably, pin gauges that are used as standards are calibrated more frequently.
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