Rapid Tooling Basics
Rapid Tooling Basics
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What is Rapid Tooling?
Benefits of Rapid Tooling
1. Faster Time to Market
In conventional tooling method, multiple manufacturing processes and techniques might be involved in product development cycle. This may increase the time spending on each step and extend the time from design turning into a real product. Rapid Tooling involves fewer steps than conventional tooling method. Rapid Tooling enables speeding up the whole process. The faster you can get through the prototyping and molding process, the sooner you can finalize your design and get it into the customers hand.
2. Lower Cost
The longer time spending on product development cycle, the greater the cost will be. The Rapid Tooling advantage of speed could save your business money over time.
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3. Variety of Material Grades
Rapid Tooling allows you to use the actual production grades of material. You can use Rapid Tooling to fabricate custom mold quickly. You can then produce as many prototypes from this mold as you can, creating parts with different material grades and test on their properties. This will allow you to have a clearer picture on which material grade performs best in real world application and allow you to make the correct material selection before launching the new product in the market.
4. Designs and Functionality Testing
Rapid Tooling allows the mold to be fabricated in a short timeframe. Hence, this provides more freedom to test out the new ideas and make design adjustments. The parts can be mechanical tested such as impact and stress testing to explore the design flaws before production. This will massively prevent a lot of issues arisen during the future high volume production stage.
5. Process Parameter Testing
Rapid Tooling can also be used to test the process parameter during production stage. For example, different injection speed and mold temperature for injection molding process will affect the part quality. In this way, the engineers and designers could have more measure control on the final part.
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