Screw Press Description | Vincent Corp
Screw Press Description | Vincent Corp
The function of a screw press is to dewater various materials by using a rotating screw within a perforated cylinder. This mechanism forces the liquid out through the cylinder walls, with the remaining solid matter being discharged from the opposite end. Vincent Corp offers a horizontal continuous press that is particularly efficient for this purpose.
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Design and Functionality
Graduated Pitch Screw
The press features screws ranging from 4" to 30" in diameter with a graduated pitch, interrupted flight design that works with stationary resistor teeth. These teeth ensure the material does not rotate with the screw and is mixed efficiently, exposing more material to the screening surface.
Compression Process
The material is gradually compressed as it moves through the main screen cylinder, with liquid being forced through the screen perforations. The cone system at the discharge end provides the final pressing action. This system is adjustable to optimize resistance for better dewatering.
Special Features
The frustum design near the discharge point enhances final pressing action. The cone assembly is actuated using air cylinders, springs, or counterweights, depending on the model.
Capacity
The capacity of the Vincent Continuous Screw Press depends on the bulk density and slippage characteristic of the material. Adjusting the cone pressure can vary the capacity and the amount of water removed. The high capacity and low horsepower requirement are among its key advantages.
Screens
The screens are easily accessible for cleaning and maintenance, available in various arrangements and perforation sizes. Wedge wire screens with slots ranging from 0.012" to 0.030" are common.
Maintenance
The Vincent press is known for its low maintenance costs, facilitated by easy access to components and the use of off-the-shelf parts. Its all-fabricated steel design allows for in-plant repairs if necessary.
Materials of Construction
- H style: Carbon steel with stainless steel screening, covers, and drain pans.
- P style: Type 304 stainless steel covers, drain pans, perforated screening, and screw-spindle assembly.
- K style: All contact parts made of Type 304 stainless steel.
- Special construction of Type 316 stainless steel is also available.
Series Options
The Vincent Press comes in various series, each with unique features:
- TSP Series: Features two overlapping screws for better dewatering performance.
- VP Series: Includes screens in the inlet hoppers and generally uses a belt drive between the motor and gearbox.
- CP Series: Compact design with a simplified cone drive and often uses profile bars screens.
- KP Series: Designed for a “soft” squeeze, using a lever actuated stopper plate instead of a discharge cone.
Test Facilities
Vincent Corporation maintains laboratory and pilot equipment for conducting various tests, including feed rates, moisture content, and horsepower requirements. Rental machines are also available for in-plant trials.
Dewatering Screw Press
A dewatering screw press separates liquids from solids by using a screen or filter. It is slower but simpler than alternatives like belt presses or centrifuges and is ideal for materials that tend to pack together.
History
Dating back to Roman times, the screw press has evolved significantly. Ancient versions were less efficient and often led to solid buildup, whereas modern presses allow continuous material flow and avoid such issues.
Design
Modern screw presses often use Valerius Anderson's "interrupted flight" design for better dewatering. This design allows efficient processing of various materials without constant feed or material consistency, improving efficiency and economic viability.
Options and Variants
Screw presses come with options like perforated screens, rotating cones, and hard surfacing on the screw. Larger screws use foot-mounted gearboxes, while smaller ones use hollow-shaft gearboxes, typically powered by electric motors.
Specialized Types
There are specialized press types like vapor-tight presses for specific applications and twin-screw presses for slippery materials. The latter requires synchronized operation for efficiency.
Applications
Screw presses are widely used in the pulp and paper industry, sewage disposal, food processing, and the chemical industry. They excel in applications requiring efficient water removal from various materials.