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The Hidden Costs of Hand Wrapping Pallets

Jul. 15, 2024

The Hidden Costs of Hand Wrapping Pallets

 

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As early as the s, a large segment of American industry realized the benefits of pallet unitization. By making one big pallet load out of many smaller goods productivity dramatically improved and the chances for shipping damage were reduced. It didn&#;t take long for unitizing loads of goods on pallets with stretch wrapping to become the most widely used material handling method for shipping products.

The Era of Shrink Bags

Some of the earliest pallet unitization efforts were accomplished with ovens heating a hood of film placed over the load, with the heat then shrinking the film to secure the load.

Some of the earliest pallet unitization efforts were accomplished with ovens heating a hood of film placed over the load, with the heat then shrinking the film to secure the load.

However, the energy crisis during the s led to increasing energy costs and, as a result, increased costs for shrink bagging loads. This rise in costs had people looking for a more cost effective way to accomplish the same damage reducing benefits of load unitization without the prohibitive cost of shrink bags. 

Stretch Wrapping to the Rescue

That is where stretch wrapping came in. In the &#;s Pat and Bill Lancaster invented stretch wrapping as we know it with the goal of eliminating these energy issues and the quality issues associated with hand wrapping.

Today, stretch wrapping has become dominant method of unitizing pallet loads for shipment. It&#;s fast, efficient, inexpensive, and remarkably effective when done properly. Since Pat and Bill&#;s first machine, a variety for types and models of stretch wrappers have evolved to meet virtually any stretch wrapping requirement &#; large or small &#; or to fit any application.

Hidden Costs

An off-shoot of stretch wrapping with a machine was stretch wrapping by hand. This involves a person walking around a pallet load while wrapping it with a hand-held roll of stretch film. Although this method is still in use today, it is inefficient in several ways.

One of the downsides of hand wrapping is that any time you have a human doing a redundant type of job like pallet wrapping, there is a possibility for injury. Not only does an injury disrupt the process, but it also results in down time for the employee and the added costs for medical care, workers compensation and the like. Plus, if the injury is debilitating enough, a new employee must be hired and trained, which takes even more time and money.

Further,  hand wrapping typically uses more stretch film that a machine. Many stretch wrapping machines pre-stretch the film up to 200 percent or more. Two hundred percent pre-stretch, for example, turns 1 foot of film in to 3 feet of film, dramatically reducing film consumption and cost.

The biggest problem with hand wrapping, however, is inconsistency. Operators just aren&#;t as consistent at wrapping loads as machines. Sure, operators have the potential to wrap several, good loads in a row, but it&#;s hard to do it well each and every time.

 Stretch Wrapping with a machine is the Answer

In virtually every scenario, you can avoid the hidden costs of manual pallet wrapping by going to machine stretch wrapping. You&#;ll save money by reducing your film usage, you&#;ll have less worry about employee injuries than if they were wrapping a pallet by hand, and machine stretch wrapped loads are more likely to be pallet bonded than a load wrapped by hand.

That&#;s why stretch wrapping is the answer every time you wrap up and ship out a pallet.

You may be interested in these other posts on stretch wrapping:

 

This post was published on December 1, and updated on October 31, .

Did you know that there are hidden costs of hand wrapping pallets? Learn how to avoid them here.

Automatic Shrink Wrapping Machine Market

Automatic Shrink Wrapping Machine Market Analysis and Latest Trends

An Automatic Shrink Wrapping Machine is a packaging machine that wraps products tightly with a shrink film, then applies heat to shrink the film and create a secure and protective seal around the product. These machines are widely used in various industries, including food and beverages, pharmaceuticals, electronics, and consumer goods.

The market analysis of the Automatic Shrink Wrapping Machine industry indicates a steady growth rate. Increased demand for fast and efficient packaging solutions, along with the rise in e-commerce and retail sectors, is driving the market growth. The convenience and cost-effectiveness of shrink wrapping machines compared to traditional packaging methods have also contributed to the market expansion.

Furthermore, the market is witnessing technological advancements, such as the integration of robotics and automation in shrink wrapping machines. This has resulted in increased productivity and reduced labor costs for businesses. The growing focus on sustainability and environmental concerns has also led to the development of eco-friendly shrink films, which have further boosted the demand for automatic shrink wrapping machines.

In terms of regional analysis, North America and Europe dominate the market due to the presence of established packaging industries and a high demand for packaged goods. Asia-Pacific is also experiencing significant growth due to the rapid industrialization and increasing consumer demand in countries like China and India.

Overall, the Automatic Shrink Wrapping Machine Market is projected to witness a CAGR of % during the forecast period. This growth is driven by factors such as technological advancements, rising demand for efficient packaging solutions, and increased adoption of shrink wrapping machines across various industries.

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Automatic Shrink Wrapping Machine Major Market Players

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The global automatic shrink wrapping machine market is highly competitive, with several key players driving innovation and technological advancements in the industry. Some of the prominent players in the market include Aetna Group .'s Dimac division, DONGGUAN XUTIAN PACKING MACHINE , Ghezzi & Annoni, IC Filling Systems LTD, IMPIANTI NOVOPAC, ITALDIBIPACK, Kallfass, Acepak Automatics, Affeldt Verpackungsmaschinen, AMTEC Packaging Machines, B&B - MAF GmbH & Co. KG, beck packautomaten, BELCA, Christ Packing Systems, and Chuen An Machinery Co., Ltd.

Aetna Group ., through its Dimac division, is a leading player in the automatic shrink wrapping machine market. The company has a rich history of delivering high-quality packaging solutions and has achieved significant market growth. With continuous innovation and strategic partnerships, Aetna Group has expanded its global presence and witnessed a steady increase in market size.

IMPIANTI NOVOPAC is another prominent player in the automatic shrink wrapping machine market. The company has a strong market presence and is known for its cutting-edge technology and reliable packaging solutions. With continuous product development and a customer-centric approach, IMPIANTI NOVOPAC has experienced considerable sales revenue and market growth.

Chuen An Machinery Co., Ltd., based in Taiwan, is also a leading player in the automatic shrink wrapping machine market. The company has a proven track record of delivering high-quality and efficient packaging solutions. Through its commitment to product innovation and customer satisfaction, Chuen An Machinery Co. has achieved significant market growth and substantial sales revenue.

It is important to note that specific sales revenue figures for the above-listed companies are not readily available, as they are not publicly disclosed. However, these companies have established themselves as key players in the industry through their strong market presence, technological advancements, and overall growth in the global automatic shrink wrapping machine market.

 

What Are The Key Opportunities For Automatic Shrink Wrapping Machine Manufacturers?

The automatic shrink wrapping machine market is witnessing significant growth due to increasing demand from various industries, such as food and beverage, pharmaceuticals, and consumer goods. The market is expected to experience a steady growth rate in the coming years, driven by technological advancements and improvements in packaging materials. Additionally, the increasing need for a more efficient and streamlined packaging process is boosting the adoption of automatic shrink wrapping machines. With the growing focus on sustainability and eco-friendly packaging solutions, manufacturers are integrating advanced features such as energy-saving capabilities and reduced material wastage in these machines. Overall, the future outlook for the automatic shrink wrapping machine market is highly positive, with new opportunities emerging in different industrial sectors.

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Market Segmentation

The Automatic Shrink Wrapping Machine Market Analysis by types is segmented into:

  • Semi-Automatic Shrink Wrapping Machine
  • Fully Automatic Shrink Wrapping Machine

The automatic shrink wrapping machine market consists of two main types: semi-automatic and fully automatic machines. Semi-automatic shrink wrapping machines require manual intervention to load the products and set up the wrapping process, while the rest of the process is automated. In contrast, fully automatic machines handle all aspects of the shrink wrapping process without any manual intervention. These machines are widely used in various industries for packaging products efficiently and securely.

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The Automatic Shrink Wrapping Machine Market Industry Research by Application is segmented into:

  • Food Industry
  • Pharmaceutical Industry
  • Logistics
  • Other

Automatic shrink wrapping machines have diverse applications in various industries. In the food industry, these machines are used for packaging products like fruits, vegetables, and snacks, ensuring their freshness and prolonging shelf life. In the pharmaceutical industry, the machines are utilized to protect medicines, medical instruments, and other healthcare products from contamination and tampering. Shrink wrapping is also widely employed in the logistics sector to secure and bundle products during transportation. Moreover, these machines find applications in other markets such as cosmetics, electronics, and retail, assisting in the efficient packaging and protection of various goods.

 

In terms of Region, the Automatic Shrink Wrapping Machine Market Players available by Region are:

  • North America: United StatesCanada
  • Europe: GermanyFranceU.K.ItalyRussia
  • Asia-Pacific: ChinaJapanSouth KoreaIndiaAustraliaChina TaiwanIndonesiaThailandMalaysia
  • Latin America: MexicoBrazilArgentina KoreaColombia
  • Middle East & Africa: TurkeySaudiArabiaUAEKorea

The global automatic shrink wrapping machine market is projected to experience significant growth across various regions, including North America (NA), Asia-Pacific (APAC), Europe, the United States (USA), and China. North America is anticipated to dominate the market, owing to the rapidly expanding e-commerce industry and the high adoption rate of automated packaging solutions. APAC is expected to exhibit substantial growth due to the rising manufacturing activities and increasing disposable income in emerging economies. Europe is also projected to witness substantial growth, driven by stringent packaging regulations and the growing demand for sustainable packaging solutions. The market share percent valuation for each region has not been provided.

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