The Ultimate Guide to the Industrial Uses of Wire Mesh

Wire mesh is an incredibly versatile material that has contributed to the success of many industries, from construction and aerospace to mining and pharmaceuticals. The ingenious design and simple composition of hardware cloth make it an indispensable resource across various industries, driving improvements in workplace safety, efficiency, and overall performance.

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Wire Mesh Products & Their Industrial Applications

Wire mesh has remarkable properties that address diverse challenges faced during industrial use. In part, its ability to withstand extreme conditions, filter materials, provide structural reinforcement, and promote ventilation has made it an essential element in countless industrial processes. 

Aerospace

In the aerospace industry, aluminum wire mesh and metal hardware cloth are the preferred solutions for commercial airliners and military aircraft. Both depend on mesh as a support network promoting aviation safety and mechanical longevity. 

5 Benefits of Hardware Cloth in the Aviation Industry

1. Noise reduction

2. Contamination prevention

3. Air quality control

4. Weight reduction

5. Corrosion prevention

Learn more about how wire mesh is used in the aerospace industry.

Applications in Aerospace Leveraging Wire Mesh 

• Breather Vents:

  Wire mesh screens facilitate pressure equalization and prevent interior contamination.

• Cryogenic Heat Exchangers:

  Industrial mesh is used in rocket propulsion systems to facilitate the management and storage of cryogenic fuels like liquid hydrogen and liquid oxygen at extremely low temperatures.

• Fan Guards:

  Mesh guards safeguard cooling fans in aircraft and aerospace equipment while ensuring optimal airflow.

• Filtering Liquids and Gases:

  Aerospace engineers integrate wire mesh into filtration systems for hydraulic fluids, fuel, and air.

• Hydraulic Filters:

  Mesh filters have become crucial in aircraft hydraulic systems, protecting critical components such as landing gear and flight controls.

• Oil Strainers:

  Wire mesh strainers ensure a clean oil supply in aircraft engines, hydraulic systems, and other additional aviation features.

• Fuel-Water Separators:

  Mesh separators are used in aircraft fuel systems to eliminate water contamination, ensuring fuel remains contaminant-free.

Agriculture

Wire mesh is a ubiquitous sight on farms, with its professionally graded variant being an indispensable resource for agricultural operations. Farmers use it to achieve the following results:

• Improved fencing and animal enclosures with

  galvanized wire mesh

• Greenhouse construction, gardening, and plant or tree protection

• Improving aeration and drainage for compost bins with

  mesh discs

• Barriers used for

  pest control and rodent exclusion

Additional Applications in Agriculture Leveraging Wire Mesh 

• Breather Vents:

  Wire mesh breather vents facilitate proper ventilation in agricultural equipment like tractors and harvesters while preventing dust and debris exposure.

• Fan Guards:

  Wire mesh fan guards are employed in farming machinery to protect fans and radiators from damage caused by dust, dirt, and debris.

• Hydraulic Filters:

  Tractors, harvesters, and other agricultural equipment use mesh to remove contaminants from fluids, ensuring smooth operation and minimizing maintenance requirements.

• Oil Strainers:

  Wire mesh filters out particulates and contaminants, prolonging farm equipment life and reducing wear.

• Fuel-Water Separators:

  Wire mesh also removes water contamination from fuel, preventing potential engine damage and ensuring efficient and reliable operation of farm equipment. 

Chemical

The chemical industry converts raw materials into various substances crucial for thousands of everyday products. In turn, the industry must abide by and follow strict regulatory standards. 

As a result, chemical worksites rely on specific industrial metal wire mesh products, such as galvanized hardware cloth or wire cloth discs, to prevent contamination or treat water.

6 Reasons Why Industrial Wire Mesh is Essential to Chemical Production

1. Oil and gas filtration

2. Acid and base filtration

3. Temperature filtration

4. Electrostatic charge removal

5. Contamination prevention

6. Water treatment

Applications in the Chemical Industry Leveraging Wire Mesh 

• Breather Vents:

  Chemical storage and processing equipment use wire mesh to equalize pressure while preventing contact with contaminants, dust, and other harmful substances.

• Cryogenic Heat Exchangers:

  Wire mesh aids in the separation and purification of gases like oxygen, nitrogen, and argon at extremely low temperatures.

• Fuel-Water Separators:

  Wire mesh fuel-water separators remove contaminated water to protect engines and hydraulic systems from potential damage.

Learn more about how the chemical industry uses wire mesh.

Construction & Building

The building and construction industry depends on various wire mesh products. For example, welded wire mesh provides versatile solutions for a wide range of infrastructure applications, including reinforcing highways, strengthening buildings, and preventing landslides.

How Builders & Contractors Use Wire Mesh

• High transparency screen mesh:

  Used to shield windows and doors from insects as well as various other applications.

• Infill wire mesh panels:

  Used for most commercial and

  industrial

  infill panels.

• Fan Guards:

  Wire mesh fan guards are used in heating, ventilation, and air conditioning (HVAC) systems to prevent contact with debris and foreign objects and promote equipment safety. 

• Hydraulic Filters:

  Heavy machinery and equipment such as excavators, bulldozers, and cranes use wire mesh filters to remove contaminants and particulates from hydraulic fluids. 

Food & Beverage

Mesh discs and woven mesh filters are an integral part of the food and beverage industry, playing a crucial role in the production of almost all commercially available food and drink products. Food production sites also rely on conveyors using stainless steel wire mesh or micronic wire mesh to ensure the safety of recently cooked or processed foods.

Applications in the Food & Beverage Industry Leveraging Wire Mesh 

• Breather Vents:

  Wire mesh breather vents play a crucial role in maintaining sanitary conditions within food storage and processing equipment. 

• Cryogenic Heat Exchangers:

  Wire mesh supports cryogenic heat exchangers to freeze and preserve food products. 

• Fan Guards:

  Food processing and refrigeration equipment rely on wire mesh to prevent the contamination of food products. 

• Filtering Liquids and Gases:

  Wire mesh filters are also extensively used in the food industry to filter liquids such as juices, oils, syrups, and carbonated gases. 

Medical & Pharmaceutical

Pharmaceutical production involves separating desired elements from unwanted materials using wire mesh discs, often made of easily sanitized stainless steel with corrosion-resistant properties. In healthcare, mesh is used in everything from tool sterilization baskets to microscopic arterial stents to prevent heart attacks.

 Applications in Healthcare Leveraging Wire Mesh 

• Breather Vents:

  Pharmaceutical manufacturing facilities rely on wire mesh to maintain clean and contaminant-free environments.

• Cryogenic Heat Exchangers:

  Wire mesh is used to produce and store certain pharmaceuticals that require ultra-low temperature conditions to maintain stability and efficacy.

• Fan Guards:

  Medical devices and equipment use wire mesh to avoid contacting rotating parts to ensure safe operation.

• Filtering Liquids and Gases:

  Pharmaceutical manufacturers use wire mesh to remove particulates and contaminants from liquids and gaseous ingredients. 

Mining

Due to the strength and versatility of stainless steel hardware cloth and mesh in T-304 and T-316 alloys, this material serves several purposes for the mining industry. 

5 Benefits Industrial Mesh Offers the Mining Industry

1. Available in myriad metals, sizes, wire diameters, and weaves

2. Exceedingly sturdy and long-lasting

   For more Double Crimped Wire Meshinformation, please contact us. We will provide professional answers.

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3. Resilient in below-freezing temps and extreme heat

4. Resistant to abrasion, corrosion, and rust

5. Versatile and able to be used in a variety of applications

Additionally, the mining industry relies on wire mesh filter discs to prevent contaminants, screen media, mine sieving, establishing underground roofing, and actual mineral extraction.

Applications in the Mining Industry Leveraging Wire Mesh 

• Filtering Liquids and Gases:

  Wire mesh filters are extensively used in the mining industry to filter water, chemicals, and slurries. 

• Hydraulic Filters:

  Hydraulic systems in mining equipment such as drills, loaders, and haul trucks rely on industrial wire mesh to support efficiency and longevity. 

• Oil Strainers:

  That same mining equipment also uses wire mesh to filter out contaminants and particulates from engine oils. 

• Fuel-Water Separators:

  Wire mesh also supports that equipment by separating contaminated water from fuel. 

Learn more about how the mining industry uses metal wire mesh materials.

Oil & Gas

The unique properties of wire mesh, including its high resistance to corrosion and wear, make it an ideal material for filtration and separation applications in the oil and gas industry. By utilizing wire mesh, industry professionals can effectively remove particles from fluids while accommodating a wide range of viscosities and flow rates, ensuring optimal performance and efficiency.

Applications in the Oil & Gas Industry Leveraging Wire Mesh 

• Breather Vents:

  Oil and gas storage tanks, pipelines, and drilling equipment rely on mesh to equalize pressure while preventing contact with moisture and other contaminants. 

• Cryogenic Heat Exchangers:

  Wire mesh aids in the production, storage, and distribution of industrial gases such as helium, hydrogen, and other elements. 

• Filtering Liquids and Gases:

  Wire mesh filters are applied in various stages of oil and gas processes, including refining, drilling, and pipeline transportation. 

• Oil Strainers:

  Drilling rigs, pipelines, and refining processes also use industrial wire mesh to filter out solid particles and contaminants from oils and lubricants. 

• Fuel-Water Separators:

  Oil refineries and storage facilities rely on wire mesh to remove contaminated water from fuel products.

Power & Energy

Industrial wire mesh plays a crucial role in this industry by elevating performance, safety, and efficiency throughout the applications it supports. In part, its adaptability and unique properties make it indispensable in securing equipment, improving filtration, promoting sustainability, and contributing to overall reliability.

How the Power & Energy Industry Uses Industrial Wire Mesh

Water Treatment

Chemically processing H&#;O into potable, pure water is paramount. That's why water treatment facilities use mesh discs, sintered wire mesh, and micronic filter cloth to extract natural contaminants and chemical impurities, ensuring pristine water quality while keeping our communities safe.

The Benefits Wire Mesh Offers Water Treatment Facilities:

• Wire mesh discs filter contaminants and unwanted materials from water, providing clean water for homes and businesses.

• Sintered wire cloth is ideal for water filtration due to its strength, corrosion resistance, ease of cleaning, and long lifespan.

• Sintered wire mesh is highly reliable for water filtration and can remove contaminants as small as one micron.
• Wire mesh discs can be manufactured with specific opening sizes, some small enough to separate liquids and gases.

Applications in the Water Treatment Industry Leveraging Wire Mesh 

Filtering Liquids and Gases: Wire mesh filters are widely used in filtration systems for drinking water treatment, wastewater treatment, and industrial water processing applications. 

Resources & Services for the Industrial Users of Hardware Cloth

TWP Inc. has been a leading supplier of industrial-grade wire mesh since . We support our partners by providing premium wire mesh and expert, custom in-house services to ensure their product needs are met for all projects and applications.

Wire Mesh Cleaning

Our wire mesh cleaning services ensure your product is free of grease, oil, dust, and dirt and arrives in the best possible shape for your application.

Learn more about wire mesh cleaning >

Custom Wire Mesh Discs

We offer and customize wire mesh filter discs in various metals, weaves, disc sizes, and surface finish coatings. Our experts are on hand to fabricate or find the perfect solution for your worksite and application.

Learn more about mesh discs >

Precision Laser Cutting

We offer in-house laser cutting services that make producing wire mesh parts efficient and economical for our partners. Our accuracy and precision mean we can help you with any project&#;no matter its complexity or uniqueness. The benefits of laser cutting include:

Custom Shapes and Sizes

We can deliver custom wire mesh with precise dimensions based on your written descriptions, sketches, .dxf files, or .dwg renderings. We can also make bolt holes and additional specializations as requested.

Tight Tolerances

Our laser cutting technology delivers tight +/- 0.005 inch tolerances critical for industrial applications to prevent equipment damage or malfunction, making it far more precise than hand cutting.

Minimal Edge Sharpness and Discoloration

Our laser melting process minimizes sharp edges, loose wires, and discoloration around the perimeter, resulting in precise industrial-grade shapes and sizes.

Works with All Mesh Materials

Our laser equipment cuts all types of metal mesh&#;stainless steel, brass, bronze, and copper. We can even cut extra-sturdy materials that are impossible to manipulate by hand.

Cost-Effective Solutions

We provide economical laser-cutting solutions that boost engineering, construction, and manufacturing efficiency. Prevent profit losses from equipment malfunction and faulty production.

Learn more about laser cutting >

Mesh Measuring

Our precise measuring services, such as smart scope video inspection and XRF alloy verification, ensure that your wire mesh meets your exact needs. Our expertise allows you to save time and money on your project or application by partnering with us.

Learn more about measuring services >

Expert Slitting Services

Our expert slitting services also ensure your material is precisely slit and ready for stamping operations, filtering, and everything in-between.

Learn more about slitting services >

Industrial Supplier of Hardware Cloth, Metal Wire Mesh & More

As a family-owned and operated business since , TWP Inc. takes pride in offering a wide assortment of wire mesh materials, discs, sizes, styles, and weaves to industries, construction and building companies, homeowners, and DIYers worldwide. 

Our specialties include cutting, stamping, slitting, and laser cutting wire mesh materials like aluminum, brass, bronze, copper, decorative, galvanized, sintered, and stainless steel to precise customer specifications. 

With ISO certification since , we continually strive to provide superior products, expert services, and excellent support as a woman-owned company founded in Berkeley, California. Contact us today to learn more or request a free estimate.

If you&#;re into construction, carpentry, and transportation, to mention but a few, you&#;ve most likely used a metal mesh.

A metal mesh is an expanded sheet or roll of metal consisting of strands of metal running from one end of the sheet to the other. These strands form openings of different sizes that form a barrier hence the name mesh.

The size of the openings ranges from the smallest size 1/8&#; x1/8&#; to the biggest size 6&#; x6&#; while the size of the entire expanded sheet can be as big as 10 feet long for a standard sheet and 100 feet long for a standard roll. The openings can also take different shapes such as a square, hexagon, diamond, and circle.  

Depending on the use of the mesh, you can choose one made of stainless steel, copper, aluminum, bronze, galvanized steel, brass, Monel, carbon steel, or brass. You can also make it from an alloy of the metals mentioned above. Therefore, the type you use depends on the material used or alloy, the size of the entire sheet or roll, and the shape and size of the openings.

This article will explore more on metal mesh, also known as expanded metal. You&#;ll learn how it is formed, its application, and the advantages of using it.

How Is A Metal Mesh Made? 

You&#;re probably picturing a welded or woven wire mesh by the description given above. However, note that these are two different types of products. The best way to tell the difference is first understanding how a metal mesh or expanded metal is made.

As mentioned before, a metal mesh is made from a sheet or roll of metal. The sheet of metal is put into an expanding machine where it&#;s made thinner so that it can stretch. As the sheet of metal stretches, its surface area begins to cut so that uniform holes are made on the metal.

The difference between a metal mesh and a wire mesh is that the metal mesh holes are molded within the metal sheet. On the other hand, the holes are made from thin strands of metal woven or welded together for a wire mesh.

Secondly, the metal mesh remains strong regardless of the expansion. Meanwhile, the thinner the wire mesh, the weaker it becomes. Therefore, a wire mesh is used for less intensive applications, and it&#;s relatively cheaper than an expanded metal.

Applications Of Expanded Metal 

The uses of a metal mesh can be summarized as protection as a barrier, support in the construction industry, and custom applications such as decorations. Here are the applications of a metal mesh:

• Construction industry. The mesh is used to support parts of the construction such as adobe in walls, plaster, or stucco. 
• Modern architecture. The expanded metal has found a niche in modern technology where the metal mesh is being used to form decorative features and building facades. 
• Filtering water. An example is in large gabions to avoid soil erosion. 
• Infill panels
• Used to make ventilations for big machines  
• Functional and decorative trellis

Here are the advantages of using expanded metal for all your needs:

1. Metal Mesh Is Made From One Material

As detailed in the article, expanded metal is made from one sheet of metal being stretched. Out of this fact only, there are two advantages of using it. First, there&#;s less waste while designing one, and second, the metal retains its strength. The two will be discussed further in the points to follow.

Other than these benefits, it can easily undergo further transformation such as sheering and pressing since they&#;re made of one piece of metal sheet. As such, should you need to change the form of the mesh, you won&#;t have to purchase a new one. 

2. Minimum Waste Is Produced

Creating the holes on a metal mesh involves stretching the sheet of metal as opposed to punching holes into it. If you punch holes, the punched-out metal can&#;t be used, which increases the amount of waste produced.

3. A Lower Cost

If you&#;re producing little to no waste, it means you&#;ll need fewer sheets of metal, which will cost less than if you&#;re throwing some away as waste. Additionally, some metals can expand more to cover a large area. If this is the case, you may end up needing fewer sheets or rolls of metal for your design.

4. A Metal Mesh Is Strong

When the sheet of metal is expanded, it loses some of its weight. However, this doesn&#;t compromise the integrity of the metal. Therefore, the uncut parts of the metal remain sturdy and the stretched strands can withstand more pressure as compared to woven or welded joints. The strength makes it suitable to offer support to other structures during construction.

5. Metal Mesh Has Anti-Slip Properties

As mentioned, the strands of the metal forming the openings are stretched from the metal sheet. The knuckles where the strands meet have a firm grip as opposed to if these strands were woven. The sturdiness of the knuckles makes them anti-slip, which is most appropriate for constructing walkways, stair treads, and ramps.

6. It&#;s Highly Efficient

Because a metal mesh is made of one piece of material and there are no breaks from one strand to another, electric and magnetic energy flow continuously throughout the mesh. As such, if you intend to use it for any power-related tasks, you can be sure of efficiency and reduced loss of energy since a metal mesh has minimal destruction.

7. It Can Be Made From An Alloy

When processing you can mix two or more metals to strengthen the mesh, increase its expansion capability, and sometimes for aesthetic purposes. Whatever your reason, a metal mesh allows you to play with different metals to achieve your desired alloy.  

8. Flexibility 

It gives you the flexibility you need to mold a mesh of your own design and aesthetic while still maintaining optimum functionality. For example, if you want to achieve more light you can use larger cuts to create large openings. With a perforated mesh, however, the larger the cuts, the weaker the mesh, which means that eventually, the it won&#;t serve its purpose.

To Sum It Up

Although their physical appearance is alike, there&#;s a difference between a metal and a wire mesh. The metal mesh is stronger, more expensive, and has more benefits. It&#;s made of one material, so there&#;s minimal waste produced; and due to reduced waste, it&#;s cheaper to mold and use a metal mesh.

Other advantages are that it is strong with sturdy knuckles that make it suitable for anti-slip constructions such as walkways. Moreover, it is highly efficient, it can be made from an alloy, and finally, it&#;s flexible to different designs and functions.

Article and permission to publish here provided Claire Glassman. Originally written for Supply Chain Game Changer and published on February 5, .

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