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What Are the Advantages of China Forged Steel Check Valve Suppliers?

May. 06, 2024

Valve Material Tips: Forged Steel Vs Carbon Steel

Carbon steel is an iron amalgam in which carbon is the major alloying ingredient. usually, no extra alloying components are added to manage the material’s characteristics. Carbon steel is most commonly used for the sand casting technique to make the frame and rotor of a butterfly valve.

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Carbon steels come in a multitude of grades. Cast categories LCC (Low Carbon Content)  and ASTM A216 WCB (Weldable Cast B-grade) steels are the most commonly utilized for valve frames and discs. The WCB material is best suited for high heat resistance, whilst the LCC material may be utilized at low (sub-zero) degrees.

Cast carbon steel (ASTM A216, rating WCB) is commonly used for bigger valves ranging in size from 1-1/2 to 24 inches. This substance is made up of 30% carbon, 1% manganese, 0.05 phosphorus, 0.06 percent sulfur, and 0.06 percent silicon. It has the following material characteristics:

Tensile strength in psi……..70,000

36,000 psi yield strength

It is easily weldable and appropriate for use with steam, water, and gas.

Carbon steel has excellent mechanical qualities and is resistant to stress degradation and sulfides. Carbon steel offers different temperature resistance, as well as exceptional toughness and wears resistance. Used mostly in gate, globe, and check valves at temperatures up to 454oC.

The primary benefit of carbon steel is its low cost, and carbon steel valves provide such a cost-effective option in contexts where other features are seen as less essential than prices.

The primary drawback of carbon steel is:

The corrosion rate is poor. Surface coating, like paint, can be used to circumvent this if the mainline content does not erode the valve from within.

Do you know what are the advantages and disadvantages of ...

Gate valves are more common as a lower level valve. A forged steel gate valve is a widely used valve that refers to a valve in which the closing member (gate) moves in the vertical direction along the centerline of the passage. The gate valve is mainly used for cutting in the pipeline. Generally, the cutting device with a diameter of DN ≥ 500 mm is used, and sometimes the cutting device with a small diameter also uses a gate valve.

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Forged steel gate valve advantages:

1. The fluid resistance is small.

2. The external force required for opening and closing is small.

3. The flow direction of the medium is not limited.

4. When fully open, the sealing surface is less affected by the working medium than the shut-off valve.

5, the body shape is relatively simple, casting process is better.

Forged steel gate valve disadvantages:

1. The external dimensions and opening height are large. The space required for installation is large.

2. During the opening and closing process, there is relative friction between the sealing surfaces, which is likely to cause scratches.

3. Gate valves generally have two sealing faces, which add some difficulties to processing, grinding and maintenance.

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