What is galvanized steel wire rope manufacturer and Why Do We Use Them?

Galvanized steel is produced by coating carbon steel with a protective layer of zinc. To form galvanized wire rope, carbon steel wires are immersed in molten zinc and then cooled, forming galvanized steel wire. The newly formed galvanized steel wire is then fed into a stranding machine, where it is helically stranded to produce galvanized steel wire rope. Due to its excellent breaking strength, durability, and relatively low cost compared to its stainless steel counterpart, galvanized wire rope is a common choice in construction, agriculture, and manufacturing industries.

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To characterize galvanized steel wire rope's break strength, let's look at Sava's cable. With a diameter of 3/8 inches, it boasts a breaking strength of 14,400 lbs.

Galvanized steel's durability is thanks to its aforementioned zinc coating. This coating acts as a barrier, protecting galvanized steel's vulnerable carbon core from wear and tear, moisture, and other corrosive elements that are often present in the final application's environment.

While galvanized steel is water-resistant, it can corrode in saltwater due to chloride ion reactions. This reaction causes the coating to erode, thus exposing the underlying carbon steel. Stainless steel, which is naturally resistant to corrosion due to its lower carbon content, offers greater resistance to saltwater. However, due to its chemical makeup and a less demanding manufacturing process, galvanized steel is more cost-effective than stainless steel, making it more suitable for applications where harmful environmental factors are limited.

The Chemical Composition of Galvanized Steel

We've mentioned that galvanized steel is produced by coating carbon steel with a protective layer of zinc. However, there are many varieties of carbon steel, including high-carbon steel and low-carbon steel, and the selection of the carbon steel influences the galvanized steel result. High-carbon steel is defined as steel with a carbon content of 0.6-1.0%, while low-carbon steel, which contains up to 0.25-0.3% carbon. Galvanized steel generally consists of low-carbon steel as the substrate, due to its better formability and ease of coating with zinc compared to high-carbon steel.

In addition to selecting the low-carbon steel, the chemical composition of the carbon steel must be considered to properly apply zinc coating.

Essential Galvanized Wire Rope FAQs for

We have answers to your questions about galvanized wire rope. This article will tell you how it works, when to use it, and how to store it. Read on for the full scoop!

What is Galvanized Wire Rope?

Galvanized wire rope is galvanized steel wire that is stranded. The galvanizing process makes the galvanized iron wire rope resistant to corrosion and allows it to last longer before needing replacement, which can be up to twenty times as long! The galvanization causes a thin layer of zinc oxide or equivalent material to surround the wires for they do not rust or corrode. There are many different galvanizing materials and processes, but some of the most common include zinc coating on steel wire!

Why Is It Called “Galvanized Wire Rope”?

It’s called galvanized wire rope because of its overall appearance. The term “galvanized” comes from the fact that this type of wire is protected by zinc coating. You’ll also often see this type referred to as “galv steel.”

How can you store galvanized steel wire rope?

Galvanized metal ropes are best kept in their original packaging until they are needed for use. The ropes may be stored in a dark, dry place to prevent oxidation of the coating. The wires need to be stored in a sealed plastic bag or container with air removed to prevent rusting on the steel wires.

What Are Uses of Galvanized Wire Ropes?

Galvanized wire rope is used for almost any kind of tension or compression application! It works great for: – Tying down objects – Connecting multiple objects – Even suspending and hoisting equipment in mines! It’s also worth mentioning that the hardness of galvanized wire rope makes it a great choice as an anchor for standard chain and rope.

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Suggested reading:
Essential Guide to Stranded Steel Wire Applications and Benefits

What are galvanized wire rope’s advantages?

• Galvanized iron wire ropes have up to twenty times more lifespan than a non galvanized product. As a result, they can be used for longer periods before needing replacement! It saves price and labor costs in the long run.
• Galvanized wire ropes are resistant to corrosion and will last longer than non galvanized products.

How are the sizes of galvanized steel wire ropes specified?

The standard galvanized steel wire rope is 6 to 7 mm in diameter and can be manufactured to sizes by twisting two wires together. The size of the galvanized steel wire ropes is specified according to the diameter of the wires. Galvanized steel wire ropes are fabricated in diameters from 6 mm onwards. Galvanized wire rope is typically shipped in long strands (coils). However, galvanized steel wire rope may also be manufactured in coils.

What is the tensile strength of galvanized steel wire rope?

The tensile strength of galvanized steel wire rope is always lower than that of uncoated round steel wire ropes due to zinc coating on its surface and the manufacturing process used to create it. As a result, the value for steel wire rope will vary depending on the size and coating used during production. 

How much does galvanized steel wire rope weigh?

The weight of galvanized steel wire ropes is specified in kilograms/meters. The weight of galvanized steel wire ropes can vary greatly based on diameter.

Who Uses Galvanized Wire Rope?

Farmers, ranchers, loggers, miners, and many others use galvanized wire rope in their day-to-day activities. Specifically used for: – Corralling cattle – Foraging for food and other resources – Attaching freshly felled logs to rolling skidder tracks – Attaching cables to heavy machinery – Hoisting equipment up to inaccessible places like coal mines.

Why Doesn’t Galvanized Wire Rope Corrode?

Galvanized steel does not rust because galvanizing oxidizes the steel, thereby forming a new layer of the surface. This new layer of surface protects the steel from future corrosion from humidity exposure precisely that you see rust on a car.

What’s the Difference Between Galvanized Iron Wire Rope and Steel Wire Rope?

Galvanized iron wire rope is made of steel coated with zinc. This coating acts as protection but also makes the rope harder to bend and more brittle. Steel wire rope is made of steel coated with plasticizers that make it easier to bend while also protecting against corrosion.

Do Galvanized Wire Ropes Rot?

You’d think that the answer is “no,” but there are a few concerns that make this difficult to determine. First, the zinc coating can wear away over time, exposing the bare steel. If you doubt how old your rope is, you can always get a rope tag from us to keep in your gear bag! Secondly, galvanized wire rope does not rust the same as other types of steel – it will oxidize instead. Oxidation occurs when moisture is present in outdoor environments where galvanized wire rope is used. The result is that galvanized wire rope will not rust as other steel products do.

How Do You Clean Galvanized Wire Rope?

Cleaning galvanized wire rope is sometimes a messy process, but one that can greatly impact the longevity of your wire rope! The best way to clean galvanized wire rope is with a Nylon brush – be sure not to brush against any metal surfaces! You can also use abrasive pads if you like, but this will wear out much quicker than steel wool. However, We do not recommend using metal wire brushes or wire wheels to clean galvanized wire rope. Although the zinc will prevent the steel from rusting, the abrasive action of these tools might damage the zinc coating and render it useless.

Does galvanized steel wire rope have any unique properties that need to be taken into consideration?

Yes, galvanized steel wire rope is a corrosive-resistant material that is resistant to wear and tear. The galvanized metal rope is used in applications such as structural strength or support in automotive applications or as an economical alternative for binding objects such as heavy loads in shipping containers during maritime transport.

What is the cost of galvanized steel wire rope?

The cost of galvanized steel wire rope is specific to the size and thickness specified for production and may be supplied in finished coils or as unfinished material. If you are looking for a custom-made quantity or have other special requirements, please inquire with our sales team about possible pricing.

Our galvanized wire rope FAQs should provide you with the information you need to know about this type of cable. If we’ve missed anything, please let us know! We are happy to answer any questions that may come up in your search for a supplier or manufacturer of galvanized wire rope. If you’re looking for high-quality gi wire at an affordable price point, we have all the answers you need right here on our website! Contact us today if you want more information on how to help with your galvanized wire rope needs.

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