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What is Nylon : Definition, Types, Advantages, Disadvantages ...

Dec. 02, 2024

What is Nylon : Definition, Types, Advantages, Disadvantages ...

Nylon is one of the most useful synthetic material with applications varying from day-to-day life activities to industries. Nylon is plastic that can easily be drawn into fibres. It can easily be moulded into daily products for making amenities. We live our whole life with nylon on our side. You hop across the nylon carpet to the kitchen, eat your breakfast, lunch and dinner on a nylon bowl. After cleaning teeth with a toothbrush whose bristles of toothbrush are of nylon. An umbrella overhead is in use to move out of the house in heavy sunlight or to keep out of the rain is of nylon.

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What is Nylon?

Nylon is a generic nomination for a family of synthetic polymers. It is composed of polyamides i.e., repeating units linked by amide links. It is a thermoplastic and very silky material that can be melt and processed into fibres, films, or shapes. Nylon polymers can frequently be mixed with a broad variety of additives to achieve many different property variations.

Nylon polymers are significant commercial applications in fabric. It is significant in various fibres too like apparel, flooring and rubber reinforcement, in shapes like parts for cars, electrical equipment, etc.

Chemistry Behind Nylon

The term nylon points to a polymer family that are linear polyamides. There are two approaches to make nylon for fibre applications. In the first approach, the molecules that consist of an acidic group i.e., COOH on every end react with molecules that contain amino \(NH_2\) groups at each end. The resulting nylon gets its name based upon the number of carbon atoms that separates the two acidic groups and two amines.

Thus, nylon 6,6 is widely in use as fibres manufactured from adipic acid and hexamethylenediamine. The nylon molecules are very flexible with only weak forces, such as hydrogen bonds that is between the polymer chains. The polymer has to be heated and drawn out to form strong fibres of it.

The salt that is made up of two compounds is called nylon that has an exact ratio of 1:1 acid to base. This salt is then dried and heated under a vacuum to remove water and form the polymer.

In the other approach, a compound that contains an amine at one end of it and acid at the other end are polymerized to produce a chain with repeating units of \(-NH-[CH_2] n-CO-) x\). The nylon is known as nylon 6 if n = 5 which is another common form of this polymer. The commercial production of nylon 6 begins with caprolactam that uses an open-ring polymerization process.

In both approaches, the polyamide is melting and then it is drawn after cooling to get the required properties of every intended use.

In the s, Nylons were developed by a research team headed by an American chemist named Wallace H. Carothers, working for E.I. du Pont de Nemours & Company. The successful production of fibre by chemical synthesis from compounds readily available from air, water, and coal or petroleum stimulated the expansion of research on polymers. It is leading to a rapidly proliferating family of synthetics.

Types of Nylon

There are 8 types of nylon available like Nylon 6; Nylon 6,6; Nylon 4,6; Nylon 6,9; Nylon 6,10; Nylon 6,12; Nylon 11; and Nylon 12. A few of them are:

1. Nylon 6 &#; Was developed by Paul Schlack. Nylon 6 is made by ring-opening polymerization method.

2. Nylon 510 &#; This type of nylon is obtained from sebacic and pentamethylene diamine acid.

3. Nylon 1,6 &#; This type of nylon is made from dinitriles with the use of acid catalysis.

4. Nylon 66 &#; This type of nylon is found by Wallace Carothers. He patented nylon 66 with the use of amide.

Advantages of Nylon

1)Nylon is broadly in use to make materials from synthetic polymers also known as plastics.

2)Nylon is very helpful for making fishing nets, ropes, parachutes and other types of cables. The particular reason for this is as it is a high resistance fibre.

3)It can be useful to make different types of fabric products.

4)Crinkled nylon is in use to make elastic hosiery.

5)Other nylons may even be in use as plastic to make types of machine components. Thus, it needs to be mixed with wool to boost power.

6)Nylon is having a long-lasting property. It wears well, that is in clothing and other fabrics is a significant characteristic. Other products such as cotton or spandex can also be mixed with it.

7)Nylon has water-resistant property.

8)Nylon tends to push it to the surface of a liquid and thereby it evaporates more easily. Rather than absorbing and maintaining moisture like natural fibres, it resists water.

9)Since nylon is a synthetic human-made fabric, not a natural fabric it must be farmed or harvested from livestock i.e., the material is less costly.

10)Although it may not carry the same aura as merino wool or cashmere, for instance, to get a comparable and compatible feeling, nylon can be woven. As a consequence, nylon clothing is less expensive than other products made from similar natural sources.

 Disadvantages of Nylon 

1)As nylon is fire-resistant, it easily melts. It can also easily shrink and react with moisture, allowing it to be stretched.

2)Nylon is hygroscopic in nature, so even from the air it easily absorbs water.

3)Nylon swells and deteriorates rapidly when it gets wet.

4)There are many components that should not be subjected to nylon fasteners, which involves sunlight too.

5)It lacks UV resistance and becomes yellow regardless of its colour, becoming fragile and rapidly deteriorating.

6)Generally speaking, these fasteners of nylon can only withstand a continuous service temperature of \(121^oF\) or \(223^oC\).

7)Making them unsuitable for machinery or products that are heated when in use, such as those that are used in building.

FAQs about Nylon

Question 1: What are the properties of nylon?

Ans: Nylon is lustrous, extremely elastic, very strong. It damages resistant to oil and many other chemicals. It does not absorb water as it is water-resistant. Nylon dries quickly. It has a dense molecular structure. Nylon is resilient and durable. It is resistant to stains, UV rays, heat and other chemicals. Nylon is resistant to mould and mildew.

Question 2: What are the uses of nylon?

Ans: Some common uses of Nylon are as follows-

  • For Clothing purposes like Shirts, Foundation garments, lingerie, raincoats, underwear, swimwear and cycle wear.
  • For Industrial uses in conveyer and seat belts, parachutes, airbags, nets and ropes, tarpaulins, thread, and tents. It is in use to make a fishnet to grab fishes. It is in use as plastic in manufacturing different machine parts. Nylon resins are in use for food packing.

Question 3: How is nylon produced?

Ans: Nylon is made when the appropriate monomers are the chemical building blocks that makeup polymers. These are combined to form a long chain through a condensation polymerisation reaction.

The monomers of nylon 6-6 are adipic acid and hexamethylenediamine. The two molecules are combined to make the polymer and water \(H_2O\) is produced as a by-product of it. The water is then removed from the production process as its continued presence stops the creation of more polymer.

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Nylon advantages and disadvantages - 10 things about this ...

Nylon advantages and disadvantages - and 10 things about this material

Nylon is a synthetic polymer that has been widely used in various industries due to its versatile properties and applications. It is known for its strength, durability, and abrasion resistance, making it a popular choice for various products, from clothing and textiles to automotive parts and electrical components. However, do you deeply understand all of the nylon advantages and disadvantages? Check this article to find out 10 facts about nylon.

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1. What is nylon? How is nylon made?

Nylon is a synthetic polymer, which is commonly used in a wide range of applications including clothing, machinery, and industrial products. Nylon was first introduced in the late s by scientists at DuPont and has since become one of the most versatile and widely used synthetic materials in the world.

Nowadays, nylon is commonly agreed as a versatile synthetic polymer that is used in a wide range of applications. It is made through a process known as polymerization, which involves the creation of long chains of repeating units from smaller monomers. The properties of nylon vary depending on the form in which it is produced, and the specific manufacturing process used, making it a highly adaptable material for many different applications.

Read more: What is nylon? All about its properties and common uses

2. Nylon advantages and disadvantages

2.1. Nylon advantages

Nylon has several advantages that make it a popular choice in many different applications:

  • Strength: Nylon has excellent tensile strength, making it ideal for use in applications such as ropes, gears, and machinery parts. It is also highly resistant to abrasion, suitable for applications where wear and tear are a concern.

  • Versatility: Nylon can be produced in a variety of forms, including fibers, films, and moldings. It can also be easily colored, making it a good choice for products that require color consistency, such as clothing and textiles.
  • Durability: Nylon is highly resistant to wear and tear, a good choice for products that will be used frequently and for long periods of time. This property is also ideal for applications that require high durability, such as gears, ropes, and backpacks.
  • Moisture Resistance: Nylon is highly resistant to moisture. Thus, it is used to manufacture products that will be exposed to water or other liquids, such as outdoor gear and clothing or applications where hygiene is a concern, such as medical devices and packaging.
  • Chemical Resistance: Nylon is resistant to many chemicals, including acids and bases. The applications of this property is  laboratory equipment and industrial products.
  • Lightweight: Nylon is a lightweight material that can be applied to produced  gear, ropes, and backpacks applications where weight reduction is important, such as aircraft and automotive parts.
  • Easy to process: Nylon is easy to process and can be molded into complex shapes and designs. Therefore, it is a cost-effective solution, as it reduces the need for secondary machining or assembly processes.

2.2. Nylon disadvantages

However, Nylon has some disadvantages that may limit its use in certain applications or make it less desirable than other materials:

  • Cost: Nylon can be more expensive than other synthetic materials such as acetate, qcrylic, lyocell, microfibre, etc.
  • Hydrolysis: Nylon is susceptible to hydrolysis, a chemical reaction that causes the material to break down in the presence of moisture. This can reduce the strength and durability of nylon over time, making it less suitable for long-term applications or applications in moist environments.
  • UV sensitivity: Nylon is sensitive to ultraviolet light and can degrade over time when exposed to sunlight, making it less suitable for outdoor applications.
  • Limited temperature resistance: Nylon has a limited temperature resistance and can deform or lose strength at high temperatures. So, is not a good choice for high-heat applications such as electrical insulation.
  • Flammability: Nylon is a flammable material and can ignite easily fire safety, consider other proper materials.
  • Environmental impact: Nylon production is energy-intensive and can have a negative impact on the environment, as well as contribute to the accumulation of plastic waste in the natural environment.

In short, while nylon has several advantages, it also has some limitations that should be taken into consideration. The cost, susceptibility to hydrolysis, sensitivity to UV light, limited temperature resistance, flammability, and environmental impact of nylon production are all factors that should be considered before choosing it for a particular use.

3. 10 facts about nylon

3.1. Is nylon waterproof?

Nylon is water-resistant, but not completely waterproof. It is highly resistant to moisture. However, prolonged exposure to water or submersion can cause nylon to absorb moisture, reducing its strength and durability. To make nylon more waterproof, it is often treated with a water-repellent coating or laminated with a waterproof layer.

3.2. Is nylon breathable?

Nylon is not naturally breathable, which does not allow air to pass through easily. This can cause it to trap heat and moisture next to the skin, making it uncomfortable to wear in warm and humid conditions. However, its breathability can be improved through the use of treatments, blending with other materials, or specific weaving techniques. For example, sportswear made from nylon often uses perforated or mesh panels to improve ventilation and reduce heat and moisture buildup. So, whether nylon is breathable depends on the specific application and the techniques used to improve its breathability.

3.3. Is nylon natural or synthetic?

Nylon is a synthetic material, not a natural material. It is a man-made polymer produced from petrochemicals and was first developed by DuPont in . Nylon is widely used in a variety of applications, including clothing, footwear, outdoor gear, and industrial products, due to its strength, durability, and versatility. Unlike natural fibers, such as cotton or wool, nylon is not derived from plants or animals and does not occur naturally in the environment.

3.4. Is nylon biodegradable?

Nylon is not biodegradable, meaning it does not break down into natural substances in the environment over time. It is a synthetic polymer material that is highly durable and can persist in the environment for many years, even centuries. This makes nylon a significant contributor to plastic pollution and environmental waste. While there are some industrial processes that can break down nylon into smaller, less harmful substances, it does not naturally degrade in the environment like biodegradable materials such as food waste or paper.

Because of its non-biodegradable nature, it is important to properly dispose of nylon products to minimize their impact on the environment. Recycling and reducing the use of single-use nylon products, such as plastic bags and water bottles, can also help to reduce the amount of nylon waste in the environment.

3.5. Is nylon toxic?

Nylon itself is not considered toxic, but the production and disposal of nylon products can have toxic effects on the environment and human health.

The production of nylon requires the use of petrochemicals, which can release toxic substances into the air and water during the manufacturing process. Additionally, the disposal of nylon products, particularly if not done properly, can result in the release of harmful substances into the environment.

In terms of direct exposure to nylon, there are some potential health concerns associated with the use of nylon products, particularly for those with sensitive skin or allergies. Nylon can cause skin irritation, rashes, or allergic reactions in some individuals, particularly when used in clothing or footwear.

However, these potential health effects are relatively minor compared to the more significant environmental concerns associated with the production and disposal of nylon products. It is important to consider the full lifecycle of nylon products when evaluating their impact on the environment and human health.

3.6. Is nylon flammable?

As mentioned above, nylon is a flammable material and can ignite and burn easily. It has a relatively low ignition temperature and can quickly spread flames, making it a fire hazard in certain applications. The flammability of nylon can also depend on the specific form of nylon, as well as the presence of other materials or additives.

In general, nylon should be handled with care and stored away from sources of heat and sparks, as it can ignite and burn rapidly. The use of flame-retardant treatments can reduce the flammability of nylon and make it safer to use in certain applications, such as clothing or upholstery.

It is important to consider the flammability of nylon when selecting it for specific applications, and to follow appropriate safety measures when handling and storing nylon products.

3.7. Is nylon recyclable? 

Nylon is technically recyclable, but the recycling process can be challenging and not all forms of nylon are equally recyclable. Nylon is a synthetic polymer material, which can be melted down and reshaped into new products, but the recycling process can be complex and not as widely available as other types of materials, such as aluminum or paper.

The recyclability of nylon can also depend on the specific form of nylon and the presence of other materials or additives. For example, nylon 6,6 is more easily recyclable than other forms of nylon, while nylon blends with other materials, such as cotton, may not be as easily recycled.

Despite the challenges, there are efforts underway to increase the recycling of nylon and reduce its impact on the environment. This can include efforts to improve the recycling process, increase the availability of recycling programs, and encourage consumers to recycle nylon products.

While nylon is technically recyclable, the recycling process can be challenging and not all forms of nylon are equally recyclable. It is important to consider the full lifecycle of nylon products, including their recyclability, when evaluating their impact on the environment.

3.8. Is nylon UV resistant?

Nylon can be UV resistant to some extent, but its resistance to ultraviolet (UV) light can depend on various factors, such as the specific form of nylon, the presence of additives, and the processing conditions. In general, untreated nylon can be susceptible to UV degradation, which can cause it to become brittle, fade, and lose its strength.

To improve the UV resistance of nylon, manufacturers may add UV stabilizers to the material during the production process, which can help to slow down the effects of UV degradation. The type and amount of UV stabilizers used can impact the UV resistance of the nylon, as well as its other properties, such as color fastness and strength.

It is important to consider the UV resistance of nylon when selecting it for specific applications, such as outdoor gear or textiles, where exposure to UV light is a concern. The use of UV stabilizers can improve the UV resistance of nylon and extend its lifespan, but even with these treatments, it is still recommended to limit exposure to UV light as much as possible to reduce the impact of degradation.

3.9. Can nylon be injection molded?

Yes, nylon can be injection molded. Nylon is well-suited for injection molding due to its ability to flow easily under high pressure and its ability to form strong, durable parts with consistent dimensional accuracy.

Nylon also has other beneficial properties, such as high strength and stiffness, abrasion resistance, and good chemical resistance, which make it a popular choice for many applications, including automotive parts, gears, bearings, and electrical components.

Nowadays, nylon is a commonly used material for injection molding, and the process can offer a number of benefits, including high production speeds, cost-effectiveness, and consistent part quality.

3.10. Is nylon conductive?

Nylon is an insulating material. Nylon is a synthetic polymer that is made up of long chains of molecules, which do not readily allow electrical charge to flow through them.

There are some modifications to nylon that can make it conductive, such as the addition of conductive fillers or the incorporation of conductive fibers or threads.

These modified nylons can be used in applications where a combination of electrical conductivity and mechanical strength is required, such as in anti-static or electromagnetic interference (EMI) shielding.

However, in its standard form, nylon is not considered to be a good conductor of electricity and is typically used as an insulator in applications where electrical conductivity is not a requirement.

Overall, nylon is an effective and easy-to-use material for many purposes in manufacturing and services. However, nylon also  potential negative impacts on the environment and people. Therefore, we hope that the above article about advantages and disadvantages of nylon has helped you to have more useful information in finding the right source of materials.

If you are looking for a suitable additive for your plastic product, don't hesitate to contact our team of consultants today for advice and to receive samples!

The company is the world’s best nylon 6 yarn supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

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