Why is precision important in manufacturing?

When you look at the evolution of products like electronic devices, automobiles, and medical devices, there is a growing trend of products getting smaller and more complex. As companies create more and more products with complex geometries or even tiny components that are difficult to assemble by hand, many are turning to the capabilities and benefits of precision manufacturing.

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Precision manufacturing is one of the most sought-after and most significant advancements in industrial manufacturing. Not only has precision manufacturing contributed almost $10 billion to the U.S. economy in the last 10 years, but by , the precision parts market is expected to continue growing by at least 12 percent.

So, what is precision manufacturing, and what benefits does it offer to improve your productions? Below, we explain why precision manufacturing may be important for your products.

What is Precision Manufacturing?

Precision manufacturing allows for the production of versatile parts with tight or rigid specifications. This is especially attractive in industries that are under strict regulations and tight tolerance requirements. Without precision manufacturing, many of the leading industries that drive the economy and improve quality of life would be unable to keep up with the demand or innovation needed to produce competitive, quality, and safe products.

Benefits of Precision Manufacturing

As manufacturers consider how to increase automation capabilities while enhancing production output and minimizing error and avoidable costs, precision manufacturing is often a viable solution. Below, we outlined some of the many benefits that precision manufacturing can provide.

Fast Turnaround

Unlike manual production, where even the most experienced employee can make a critical error that slows down production, precision machining allows manufacturers to accomplish tasks at a much more accelerated pace. This is partly due to the advanced engineering capabilities that contemporary precision manufacturers use in their automated precision machines. What used to take months to complete can now be accomplished in mere weeks with the help of precision manufacturing. This, essentially, means fewer disruptions to the supply chain and faster time to market as companies scale with the increasingly high demand for parts and products.

Lower Costs

Because flawless precision is expected by many highly regulated industries, it can become costly if parts are produced inaccurately, especially considering that some tight-tolerance parts can be incredibly expensive. If, for example, a part&#;s tolerance is off by just one decimal point, it can increase the cost by two or three-fold.

Many industries, especially those already experiencing operational and financial disruption due to the pandemic, cannot afford to waste time or product due to inaccurate manufacturing. The good news is, by using precision manufacturing that allows for accurate and rapid production, costs can be dramatically saved when considering the cost of wasted materials and labor due to errors.

Greater Consistency

A product is only as good as the machine that made it. If the machine cannot consistently reproduce the part or product&#;s design, time to market goes up, quality decreases, and waste and cost increases. It&#;s imperative that even with high-volume manufacturing, the output can be executed quickly and consistently. With precision manufacturing, companies are able to create consistent quality, which helps them avoid the risks of throwing away incorrectly designed parts, repeating processes, or buying more material.

Improved Accuracy and Reliability

In certain industries, such as with the medical device industry, when you are manufacturing life-saving equipment, ensuring accuracy could mean the difference between life and death. Whether you are producing PPE, respirators, radiation equipment, or endoscopies, even the slightest error in the smallest part&#;s design could result in a devastating outcome. Fortunately, precision manufacturing is just that &#; precise. It can be custom-built to fit the manufacturer&#;s needs to ensure that all quality control measures are in place to produce a simple or complex part, time and time again.

Take, for example, Mecademic&#;s Meca500, a 6-axis robotic arm that has been able to replace an incredible amount of manual and repetitive tasks. One example of its capabilities features an automated solution that was custom-built by the experts at Steven Douglas Corp. (SDC) for a client who produces endoscopies. The work cell, integrated with the Meca500, was equipped with the ability to precisely change tools, apply adhesive, and pick up a wiping mechanism using a vision-guided system. Because of the improved precision and efficiency of the Meca500, the client achieved a 500 percent increase in production throughput, higher consistency, lower costs, and operational optimization.

Invest in Precision Manufacturing for Your Products

Due to the many benefits of precision manufacturing, including accuracy, versatility, and repeatability, manufacturers are quickly looking for ways to improve precision within their operations. When it comes to precision manufacturing, the experts at SDC have extensive experience creating ultra-precise automated solutions across industries. Contact SDC today to see how we can automate your processes with precision manufacturing.

The Importance of Precision Machining in Manufacturing Automation

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Remarkable innovations emerge seemingly every day in the world of manufacturing. One area specifically experiencing significant modernizations is in automated and numerical control precision machining. There&#;s so much progress, in fact, the level of growth in the precision parts and production market is expected to grow at least 12% by .

Below, we&#;ll briefly go over what precision manufacturing is and how important it has become for manufacturers across the various industries.

What is precision manufacturing? Essentially, it&#;s an advanced method of industrial manufacturing using processes and techniques designed to produce versatile parts with tight or rigid specifications. It could pertain to a wide range of operations for precision metal cutting and tooling, such as the utilization of metal stamping in tandem with accurate tooling by metal fabricators. The goal is to produce identical high-precision parts and components, often for assembly into a larger product.

Precision manufacturing is important for many types of production, however, this method is particularly attractive to industries with tight tolerance requirements or under strict regulations. Several of the leading industries &#; which are not only driving the economy, but also generating improvements for our quality of life &#; would be incapable of meeting rising demands without it. What&#;s more, manufacturing products with complex geometries and tiny components is often accomplished more cost effectively via precision manufacturing.

Another reason why precision manufacturing has become so meaningful is its ability to generate output quickly and consistently. A consistent quality is essential for countless parts, components, and products on the market. If there are flaws in the part or product&#;s design, it leads to wasted materials, higher costs, and increased time to market. Precision manufacturing approaches &#; such as CNC precision machining &#; avoid these shortcomings by using automation and computer programming to create products with exact specifications.

It isn&#;t only the manufacturers who stand to benefit from precision in automation and manufacturing, but also it&#;s those receiving the products. For instance, within the medical device industry, product accuracy and reliability are paramount. Whether it&#;s endoscopies, respirators, or PPE, these incredibly important life-saving pieces of equipment could make all the difference in a patient&#;s outcome or caregiver&#;s safety. Because of that, product precision is key.

These are only a few of the reasons why precision manufacturing is quickly becoming one of the most sought-after advancements in industrial manufacturing. For further information on the capabilities, benefits, and importance of precision in automation and manufacturing, please see the accompanying resource.

Precision in Automation from American Tool and Die, a

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